2004 CHEVROLET SILVERADO Owners Manual

Four-Wire Harness Adapter
This adapter is included
with your vehicle as part of
the heavy-duty trailer
wiring package.
Use this adapter to connect a standard four-way
round pin connector to the seven-wire harness on
your vehicle.Connect the adapter with the tab pointing up (see
arrow). The ip cap on the vehicle’s seven-wire harness
will lock onto the tab and help hold the adapter in
place. Plug the four-way round pin connector onto
the adapter.
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Auxiliary Battery
The auxiliary battery provision can be used to supply
electrical power to additional equipment that you
may choose to add, such as a slide-in camper.
If your vehicle has this
provision, this relay will be
located on the passenger’s
side of the vehicle, next
to the auxiliary battery.
When using this provision, connection should only be
made to the upper stud (A) of the relay. Do not
make connections to the lower stud (B) of the relay.
The auxiliary battery circuit is protected by a megafuse
located behind the auxiliary battery.
Be sure to follow the proper installation instructions
that are included with any electrical equipment that
you install.Notice:Leaving electrical equipment on for
extended periods will drain the battery. Always turn
off electrical equipment when not in use and do
not use equipment that exceeds the maximum
amperage rating for the auxiliary battery provision.
Power Winches
If you wish to use a power winch on your vehicle, only
use it when your vehicle is stationary or anchored.
Power Take-Off (PTO)
Before using a PTO, if equipped, refer to the
manufacturer’s or installer’s instructions.
To engage a PTO on a vehicle with a manual
transmission do the following:
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL (N).
4. Engage the PTO. Refer to the manufacturer’s
or installer’s for instructions on electrically
engaged PTOs.
5. For mobile operations, shift the transmission into
the gear you want, apply the regular brakes and
release the parking brake. For stationary operations,
leave the parking brake applied.
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6. Release the clutch and regular brakes as you
normally would. When the clutch is released,
the PTO will start.
7. Turn the PTO rotary switch to ON.
To engage a PTO on a vehicle with an automatic
transmission do the following:
1. For stationary use shift the transmission into
PARK (P).
2. Turn the PTO rotary switch ON.
3. If the engine speed is below the PTO engage
speed limit, the PTO will start. The blinking LED
on the PTO control switch indicates PTO engage is
requested. When PTO engages the LED will
switch from blinking to a steady light.
To use PTO speed control in Preset Mode (Factory
Setting) do the following:
1. Engage the PTO
2. Select PARK (P) or NEUTRAL (N) range. Apply the
parking brake if NEUTRAL (N) is selected. Torque
Converter Clutch (TCC) is not available in
NEUTRAL (N) and is available only in PARK (P)
when engine speed is above 1,100 rpm.
3. Make sure your foot is off the brake pedal (and off
the clutch on vehicles equipped with a manual
transmission).4. Select the desired engine speed for PTO operation.
Read the following preset mode information
regarding operation.
Preset Mode:PTO speed control mode is used for
stationary applications. (PTO will remain engaged while
mobile in the preset mode, however PTO set and
resume speed controls will be inoperative). This mode
provides a default standby speed of 800 or 850 rpm
(depending on the engine/transmission combination) and
two default PTO control speeds which follow:
1. PTO Set Speed of 1,250 rpm, or
2. PTO Resume Speed of 1,700 rpm.
Please note that the standby speed (800/850 rpm) is
not to be used as a PTO control speed. Vehicles
not equipped with cruise control will not have the resume
speed capability.
To use PTO speed control in variable mode (while
mobile) do the following:
1. Engage the PTO.
2. Vehicle speed must be greater than 5 mph.
3. Make sure your foot is off the brake pedal (and
off the clutch for vehicles equipped with a
manual transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.
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To use PTO speed control in variable mode (while
stationary) do the following:
1. Engage the PTO.
2. Vehicle speed must be less than 5 mph.
3. Make sure your foot is off the brake pedal
(and off the clutch for vehicles equipped with
a manual transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.
Variable Mode:PTO speed control mode can be used
for both stationary and mobile applications. This
mode allows PTO to be controlled in a fashion similar to
how cruise control sets vehicle speed. The operator
can set to an rpm (between 800 and 2,200) with
the cruise control feature or with the SET position on
the PTO switch. The operator is then able to increase
rpm in increments of 100, or “tap up” with the resume
position on the cruise control. Or, the operator can
decrease rpm in increments of 100 with the SET switch
on the PTO or the cruise control.
Vehicles not equipped with cruise control will not have
the “tap up” capability.
All engine speed values listed above are factory preset
values. With the exception of the TCC lockup speed
(1,100 rpm) and the “tap” increment (100 rpm), all
of these values are programmable and can be adjustedby your dealer or body uptter. If the PTO software
settings do not match the settings shown here, then
they may have already been altered in order to satisfy
the requirements of the installed PTO system and
body equipment.
When the PTO switch is turned on, the engine is limited
to 2200 rpms. If there are no accessories installed on
the vehicle, make sure the PTO switch is turned off.
Step-Bumper Pad
Your vehicle has a rear step bumper with a rear step
pad at the center of the bumper.
If you will be using the
bumper to tow a trailer,
and your step-bumper has
three cutout circles, you
must push out the
center cutout circle to
install the trailer ball.
If your step-bumper has only one cutout circle, you will
have to cut out the circle, then remove it to install
the trailer ball.
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Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E-85 (85% Ethanol).................................5-8
Fuels in Foreign Countries...............................5-9
Filling Your Tank............................................5-9
Filling a Portable Fuel Container.....................5-11
Checking Things Under the Hood....................5-12
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-20
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30
Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-38
Engine Overheating.......................................5-38
Cooling System............................................5-41
Engine Fan Noise.........................................5-46
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-47
Brakes........................................................5-49
Battery........................................................5-52
Jump Starting...............................................5-53
All-Wheel Drive..............................................5-58
Rear Axle.......................................................5-59
Four-Wheel Drive............................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Bulb Replacement..........................................5-63
Halogen Bulbs..............................................5-63
Headlamps..................................................5-63
Front Turn Signal, Sidemarker and
Daytime Running Lamps.............................5-65
Roof Marker Lamps......................................5-66
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp.......................................5-68
Section 5 Service and Appearance Care
5-1

Pickup Box Identication and Fender
Marker Lamps...........................................5-69
Taillamps.....................................................5-70
Replacement Bulbs.......................................5-72
Windshield Wiper Blade Replacement..............5-73
Tires..............................................................5-74
Ination - Tire Pressure.................................5-82
Dual Tire Operation.......................................5-83
Tire Inspection and Rotation...........................5-83
When It Is Time for New Tires.......................5-86
Buying New Tires.........................................5-86
Uniform Tire Quality Grading..........................5-88
Wheel Alignment and Tire Balance..................5-89
Wheel Replacement......................................5-89
Tire Chains..................................................5-91
If a Tire Goes Flat........................................5-92
Changing a Flat Tire.....................................5-93
Spare Tire.................................................5-113Appearance Care..........................................5-114
Cleaning the Inside of Your Vehicle...............5-114
Care of Safety Belts....................................5-117
Weatherstrips.............................................5-117
Cleaning the Outside of Your Vehicle.............5-117
Sheet Metal Damage...................................5-120
Finish Damage...........................................5-120
Underbody Maintenance...............................5-120
Chemical Paint Spotting...............................5-120
Vehicle Care/Appearance Materials................5-121
Vehicle Identication.....................................5-122
Vehicle Identication Number (VIN)................5-122
Service Parts Identication Label...................5-122
Electrical System..........................................5-123
Add-On Electrical Equipment.........................5-123
Windshield Wiper Fuses...............................5-123
Power Windows and Other Power Options......5-123
Fuses and Circuit Breakers..........................5-123
Capacities and Specications........................5-132
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
5-3

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an air bag system. Before attempting
to do your own service work, seeServicing Your Air
Bag-Equipped Vehicle on page 1-83.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-19.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts and
other fasteners. “English” and “metric”
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4