2004 CHEVROLET SILVERADO brake

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10°F (-12°C) or higher,
or they could be damaged. Vehicles used under severe
commercial operating conditions require lubrication
on a regular basis every 3,000 miles (5 000 km).
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect all
pipes, ttings and clamps; replace with genuine GM parts
as needed. To help ensure proper operation, a pressure
test of the cooling system and pressure cap and cleaning
the outside of the radiator and air conditioning condenser
is recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgatelinkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
6-8

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on page 2-48
if necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-48if necessary.
Be ready to apply the regular brake immediately
if the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your
GM Goodwrench dealer for service.
6-11

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
The key should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Contact your GM Goodwrench dealer if service
is required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Contact your GM Goodwrench dealer if service
is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-12

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name,
part number or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-20.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-35.
Usage Fluid/Lubricant
Hydraulic
Brake SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Hydraulic
Clutch System
(5–Speed
Trans.)Hydraulic Clutch Fluid
(GM Part No. U.S. 12345347, in
Canada 10953517) or equivalent
DOT-3 brake uid.
Hydraulic
Clutch System
(6–Speed
Trans.)Hydraulic Clutch Fluid. Use only
GM Part No. U.S. 88958860, in
Canada 88901244, DOT-4
brake uid.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Manual
Transmission
(5–Speed with
Low Gear,
RPO MW3)GM Goodwrench Synthetic Manual
Transmission Fluid
(GM Part No. U.S. 12346190, in
Canada 10953477) or equivalent
SAE 75W-85 GL-4 gear oil.
6-13

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but itis
notpart of the New Vehicle Limited Warranty. A
separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact you dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).
In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specications
for GM transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

A
Accessory Power Outlets.................................3-19
Adding a Snow Plow or Similar Equipment.........4-63
Adding Washer Fluid.......................................5-48
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment...........................5-123
Add-On Equipment..........................................4-62
Adjusting the Speakers
(Balance/Fade)..................3-75, 3-79, 3-90, 3-104
After Off-Road Driving.....................................4-35
Air Bag
Off Light.....................................................3-37
Passenger Status Indicator...........................3-40
Readiness Light..........................................3-36
Air Bag Systems.............................................1-67
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-83
Air Bag Off Switch.......................................1-73
How Does an Air Bag Restrain?....................1-71
Passenger Sensing System...........................1-78
Servicing Your Air Bag-Equipped Vehicle.........1-83
What Makes an Air Bag Inate?....................1-71
What Will You See After an Air Bag Inates?......1-72
When Should an Air Bag Inate?...................1-70
Where Are the Air Bags?..............................1-68
Air Cleaner/Filter, Engine.................................5-25
Air Conditioning..............................................3-30
Airbag Sensing and Diagnostic Module (SDM)...... 7-9All-Wheel Drive...............................................5-58
All-Wheel Drive (AWD) System.........................2-48
AM .............................................................3-128
AM-FM Radio.................................................3-73
Antenna, Fixed Mast......................................3-130
Antenna, XM™ Satellite Radio
Antenna System........................................3-130
Anti-lock Brake System..................................... 4-6
Anti-Lock Brake, System Warning Light..............3-44
Appearance Care..........................................5-114
Care of Safety Belts...................................5-117
Chemical Paint Spotting..............................5-120
Cleaning the Inside of Your Vehicle..............5-114
Cleaning the Outside of Your Vehicle............5-117
Finish Damage..........................................5-120
Sheet Metal Damage..................................5-120
Underbody Maintenance.............................5-120
Vehicle Care/Appearance Materials...............5-121
Weatherstrips............................................5-117
Approaching a Hill..........................................4-28
Ashtrays........................................................3-20
Audio Output................................................3-116
Audio System(s).............................................3-72
AM-FM Radio.............................................3-73
Audio Steering Wheel Controls....................3-127
Care of Your Cassette Tape Player...............3-129
Care of Your CD and DVD Player................3-130
Care of Your CDs and DVDs.......................3-130
Chime Level Adjustment.............................3-130
Fixed Mast Antenna...................................3-130
1

Audio System(s) (cont.)
Radio with Cassette and CD.........................3-86
Radio with CD............................................3-76
Radio with Six-Disc CD..............................3-100
Rear Seat Audio (RSA)...............................3-125
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-73
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-72
Theft-Deterrent Feature...............................3-127
Understanding Radio Reception...................3-128
XM™ Satellite Radio Antenna System...........3-130
Automatic Dimming Mirror Operation..........2-56, 2-58
Automatic Headlamp System............................3-14
Automatic Transfer Case..................................2-40
Automatic Transmission...................2-24, 2-49, 2-51
Fluid..................................................5-27, 5-30
Operation...................................................2-27
Auxiliary Battery............................................4-100
Auxiliary Roof Mounted Lamp Switch.................3-17
B
Backing Up....................................................4-92
Battery..........................................................5-52
BATTERY NOT CHARGING.............................3-64
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-19
Battery Warning Light......................................3-42Before Leaving on a Long Trip.........................4-42
Before You Drive...........................................3-114
Before You Go Off-Roading..............................4-23
Brake
Parking......................................................2-48
System Warning Light..................................3-43
Brake Adjustment............................................5-51
Brake Fluid....................................................5-49
Brake Pedal Travel.........................................5-51
Brake Wear...................................................5-51
Brakes..........................................................5-49
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-22
BUCKLE PASSENGER....................................3-65
BUCKLE SEATBELT.......................................3-65
Bulb Replacement...........................................5-63
Center High-Mounted Stoplamp (CHMSL) and
Cargo Lamp............................................5-68
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-65
Halogen Bulbs............................................5-63
Headlamps.................................................5-63
Pickup Box Identication and Fender
Marker Lamps.........................................5-69
Replacement Bulbs......................................5-72
Roof Marker Lamps.....................................5-66
Taillamps....................................................5-70
Buying New Tires...........................................5-86
2