2004 CHEVROLET MALIBU spare tire

2. To use the panel in the center position, insert the
front corners of the panel into the middle guides
and slide the panel forward. Press down on
the back of the panel to lock it in place. The panel
can be used in this position when you have to
place a at or spare tire on the oor of the
rear cargo area.
3. The panel can be used in the lower position if you
need additional space above the panel. Place the
cargo on top of the panel in this position.
The panel/cargo cover can also be used as a table. See
“Table” following.
Table
The maximum load for the table is 100 lbs. (45 kg).
To set up the table, do the following:
1. With the adjustable panel in the upper position
extend the panel out, with the plastic side up.
2. Unsnap the leg from the plastic side of the table
and turn leg outward.
3. Set the table leg into the groove on the trim of the
rear edge of the vehicle.Make sure to place the table leg securely into the
groove. The shelf can only be extended in the upper
position.
Notice:Driving with the panel extended into the
table position could damage your vehicle. Always
have the panel in the stored position while you
are driving.
Notice:Placing hot items on the surface of the
table could damage it. Always be sure that the items
that are placed on the surface of the table are of
moderate temperature.
Convenience Net
The MAXX model has a rear compartment net to
prevent items from rolling under the rear seat.
2-47

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-8
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.....................5-11
Checking Things Under the Hood....................5-12
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-17
Engine Air Cleaner/Filter................................5-22
Automatic Transaxle Fluid..............................5-23
Engine Coolant.............................................5-24
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-27
Cooling System............................................5-29
Windshield Washer Fluid................................5-34Brakes........................................................5-35
Battery........................................................5-38
Jump Starting...............................................5-39
Bulb Replacement..........................................5-45
Halogen Bulbs..............................................5-45
Headlamps..................................................5-45
Center High-Mounted Stoplamp (CHMSL).........5-47
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-47
Replacement Bulbs.......................................5-49
Windshield Wiper Blade Replacement..............5-49
Tires..............................................................5-50
Ination - Tire Pressure.................................5-57
Tire Inspection and Rotation...........................5-58
When It Is Time for New Tires.......................5-59
Buying New Tires.........................................5-60
Uniform Tire Quality Grading..........................5-61
Wheel Alignment and Tire Balance..................5-62
Wheel Replacement......................................5-62
Tire Chains..................................................5-64
If a Tire Goes Flat........................................5-65
Changing a Flat Tire.....................................5-66
Compact Spare Tire......................................5-77
Section 5 Service and Appearance Care
5-1

Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details. For additional
information refer to the tire manufacturer’s booklet
included with your vehicle’s Owner’s Manual.
{CAUTION:
Poorly maintained and improperly used tires
are dangerous.
Overloading your tires can cause
overheating as a result of too much friction.
You could have an air-out and a serious
accident. See “Loading Your Vehicle” in
the Index.
Underinated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
CAUTION: (Continued)
CAUTION: (Continued)

Overinated tires are more likely to be
cut, punctured or broken by a sudden
impact — such as when you hit a pothole.
Keep tires at the recommended pressure.
Worn, old tires can cause accidents. If your
tread is badly worn, or if your tires have
been damaged, replace them.
Tire Sidewall Labeling
Useful information about a tire is molded into its sidewall.
The examples below show a typical passenger car tire
and a compact spare tire sidewall.
5-50

(F) Uniform Tire Quality Grading (UTQG):Tire
manufacturers are required to grade tires based on
three performance factors: treadwear, traction and
temperature resistance. For more information see
Uniform Tire Quality Grading on page 5-61.
(G) Maximum Cold Ination Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. For more information on
recommended tire pressure seeInation - Tire Pressure
on page 5-57andLoading Your Vehicle on page 4-34.
Compact Spare Tire Example
5-52

(A) Temporary Use Only:The compact spare tire or
temporary use tire has a tread life of approximately
3,000 miles (5 000 km) and should not be driven
at speeds over 65 mph (105 km/h). The compact spare
tire is for emergency use when a regular road tire
has lost air and gone at. SeeCompact Spare Tire on
page 5-77andIf a Tire Goes Flat on page 5-65.
(B) Tire Ply Material:The type of cord and number
of plies in the sidewall and under the tread.
(C) Tire Identication Number (TIN):The Tire
Identication Number (TIN). The TIN shows the
manufacturer and plant code, tire size, and date the
tire was manufactured. The TIN is molded onto
both sides of the tire, although only one side may
have the date of manufacture.
(D) Maximum Cold Ination Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. SeeCompact Spare Tire
on page 5-77andLoading Your Vehicle on page 4-34.(E) Tire Ination:The temporary use tire or compact
spare tire should be inated to 60 psi (420 kPa).
For more information on tire pressure and ination
seeInation - Tire Pressure on page 5-57.
(F) Tire Size:A combination of letters and numbers
dene a tire’s width, height, aspect ratio, construction
type and service description. The letter “T” as the
rst character in the tire size means the tire is for
temporary use only.
(G) Tire Performance Criteria Specication
(TPC Spec):Original equipment tires designed to
GM’s specic tire performance criteria have a TPC
specication code molded onto the sidewall. GM’s
TPC specications meet or exceed all federal safety
guidelines.
5-53

UTQGS:Uniform Tire Quality Grading Standards,
a tire information system that provides consumers with
ratings for a tire’s traction, temperature and treadwear.
Ratings are determined by tire manufacturers using
government testing procedures. The ratings are molded
into the sidewall of the tire. SeeUniform Tire Quality
Grading on page 5-61.
Vehicle Capacity Weight:The number of designated
seating positions multiplied by 150 lbs. (68 kg) plus
the rated cargo load. SeeLoading Your Vehicle
on page 4-34.
Vehicle Maximum Load on the Tire:Load on an
individual tire due to curb weight, accessory weight,
occupant weight and cargo weight.
Vehicle Placard:A label permanently attached to
a vehicle showing the original equipment tire size and
recommended ination pressure. SeeLoading Your
Vehicle on page 4-34.
Ination - Tire Pressure
The tire and loading information label, shows the correct
ination pressures for your tires when they’re cold.
“Cold” means your vehicle has been sitting for at least
three hours or driven no more than 1 mile (1.6 km).
SeeLoading Your Vehicle on page 4-34, for the location
of your vehicle’s tire and loading information label.Notice:Don’t let anyone tell you that underination
or overination is all right. It’s not. If your tires
don’t have enough air (underination), you can get
the following:
Too much exing
Too much heat
Tire overloading
Bad wear
Bad handling
Bad fuel economy
If your tires have too much air (overination),
you can get the following:
Unusual wear
Bad handling
Rough ride
Needless damage from road hazards
When to Check
Check your tires once a month or more.
Don’t forget your compact spare tire. It should be
at 60 psi (420 kPa).
5-57

Don’t include the compact spare tire in your tire rotation.
After the tires have been rotated, adjust the front and
rear ination pressures as shown on the Tire and
Loading Information label. Make certain that all wheel
nuts are properly tightened. See “Wheel Nut Torque”
underCapacities and Specications on page 5-96.
{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the vehicle.
In an emergency, you can use a cloth or a
paper towel to do this; but be sure to use a
scraper or wire brush later, if you need to,
to get all the rust or dirt off. See “Changing a
Flat Tire” in the Index.
When It Is Time for New Tires
One way to tell when
it’s time for new tires
is to check the treadwear
indicators, which will
appear when your
tires have only
1/16 inch (1.6 mm) or
less of tread remaining.
You need a new tire if any of the following statements
are true:
You can see the indicators at three or more places
around the tire.
You can see cord or fabric showing through the
tire’s rubber.
The tread or sidewall is cracked, cut or snagged
deep enough to show cord or fabric.
The tire has a bump, bulge or split.
The tire has a puncture, cut or other damage
that can’t be repaired well because of the size
or location of the damage.
5-59

Buying New Tires
To nd out what kind and size of tires your vehicle
needs, look at the tire and loading information label.
For more information about this label and its location on
your vehicle, seeLoading Your Vehicle on page 4-34.
The tires installed on your vehicle when it was new had
a Tire Performance Criteria Specication (TPC Spec)
number on each tire’s sidewall. When you get new
tires, GM recommends that you get tires with that same
TPC Spec number. That way your vehicle will continue
to have tires that are designed to give proper endurance,
handling, speed rating, load range, traction, ride and
other things during normal service on your vehicle.
If your tires have an all-season tread design, the TPC
number will be followed by an “MS” (for mud and snow).
If you ever replace your tires with those not having a
TPC Spec number, make sure they are the same
size, load range, speed rating and construction type
(bias, bias-belted or radial) as your original tires.{CAUTION:
Mixing tires could cause you to lose control
while driving. If you mix tires of different
sizes or types (radial and bias-belted tires),
the vehicle may not handle properly, and you
could have a crash. Using tires of different
sizes may also cause damage to your vehicle.
Be sure to use the same size and type tires
on all wheels. It’s all right to drive with your
compact spare temporarily, it was developed
for use on your vehicle. See “Compact Spare
Tire” in the index.
{CAUTION:
If you use bias-ply tires on your vehicle,
the wheel rim anges could develop cracks
after many miles of driving. A tire and/or wheel
could fail suddenly, causing a crash. Use only
radial-ply tires with the wheels on your vehicle.
5-60