GENERAL MOTORS, GM, the GM Emblem,
CHEVROLET, and the CHEVROLET Emblem are
registered trademarks of General Motors Corporation.
This manual includes the latest information at the time it
was printed. We reserve the right to make changes
after that time without further notice. For vehicles first
sold in Canada, substitute the name “General Motors of
Canada Limited” for GM Medium Duty Truck Division
when it appears in this manual.
Please keep this manual in your vehicle, so it will be
there if you ever need it when you’re on the road. If you
sell the vehicle, please leave this manual in it so the
new owner can use it.
Litho in U.S.A.
Part No. C2401 A First Edition©
Copyright General Motors Corporation 07/14/03
All Rights Reserved
Canadian Owners
You can obtain a French language copy of this manual
from your dealer or from:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
How to Use This Manual
Many people read their owner’s manual from beginning
to end when they first receive their new vehicle. If
you do this, it will help you learn about the features and
controls for your vehicle. In this manual, you will find
that pictures and words work together to explain things.
Index
A good place to look for what you need is the Index in
back of the manual. It is an alphabetical list of what
is in the manual, and the page number where you will
find it.
ii
Matching Transmitter(s) to Your
Vehicle
Each remote keyless entry transmitter is coded to
prevent another transmitter from unlocking your vehicle.
If a transmitter is lost or stolen, a replacement can
be purchased through your dealer. Remember to bring
any remaining transmitters with you when you go to
your dealer. When the dealer matches the replacement
transmitter to your vehicle, any remaining transmitters
must also be matched. Once your dealer has coded the
new transmitter, the lost transmitter will not unlock
your vehicle. Each vehicle can have a maximum of four
transmitters matched to it.
Battery Replacement
Under normal use, the battery in your remote keyless
entry transmitter should last about two years.
You can tell the battery is weak if the transmitter won’t
work at the normal range in any location. If you have
to get close to your vehicle before the transmitter works,
it’s probably time to change the battery.
Notice:When replacing the battery, use care not to
touch any of the circuitry. Static from your body
transferred to these surfaces may damage the
transmitter.1. Insert a thin object, such as a coin, into the slot
between the covers of the transmitter near the
key ring hole. Remove the bottom by twisting
the object.
2. Remove and replace the battery. Use three-volt
type CR2032 battery (or equivalent).
3. Align the covers and snap them together.
4. Check the operation of the transmitter. If the
transmitter does not work after battery replacement,
it may need to be resynchronized to your vehicle.
SeeResynchronizationfollowing.
2-5
Diesel Engine Warm-Up
Several factors affect how quickly your diesel engine
warms up. These can include outside temperature,
engine load, idle time and your vehicle’s option content.
Your vehicle may be equipped with some features
that can help the engine reach operating temperature
sooner. Some of these features are discussed below.
Also, remember that an automatic transmission
adds heat to the cooling system through the heat
exchanger in the radiator. Because of this, vehicles
equipped with automatic transmissions are often able to
retain engine coolant heat better than manual
transmission vehicles.
See your Caterpillar
®Operation & Maintenance manual
for additional diesel engine warm-up information.
Engine Alarm and Automatic Shutdown
Your check gages light will come on if the system
senses high engine temperature or low engine oil
pressure. If high engine temperature or low engine oil
pressure is detected, you will also hear a tone alarm at
two beats per second. The alarm and the light will
remain on until the condition is fixed. If the engine
temperature or oil pressure condition worsens, the tone
alarm will go to five beats per second.If the system senses low engine coolant, the five beat
per second alarm and the low coolant warning light
will come on.
The five beats per second tone alarm means that your
engine will shut down in about 25–30 seconds.
There is also an engine shutdown light to indicate that
the engine will shut down. SeeEngine Shutdown
Warning Light on page 3-39.
Pull off the road and shut off the engine. Don’t start it
until the reason for the problem is known, and the
problem is fixed. If the engine shuts down when you are
still in traffic, you can restart the engine and get
another 25–30 seconds of operation. Do this only if you
have to, since there is a problem that can harm the
engine if it isn’t fixed. Engine automatic shutdown, for
gasoline engines, requires activation by your dealer.
High Idle System (Caterpillar®
Diesel and Gasoline Engines)
Your vehicle has both automatic and manual high idle
capabilities.
2-16
If your batteries don’t have enough charge to start your
engine, seeBattery on page 5-55.
Be sure you have the right oil for your engine, and that
you’ve changed the oil at the proper times. If you
use the wrong oil, your engine may be harder to start.
Be sure you are using the proper fuel for existing
weather conditions. SeeWhat Fuel to Use on page 5-8.
If the engine starts, runs a short time, then stops,
your vehicle needs service.
{CAUTION:
Do not use gasoline or starting “aids” such as
ether, in the air intake. They could damage
your engine. There could also be a re, which
could cause serious personal injury.
Elevated Idle/Exhaust Restrictor
If your vehicle is equipped with the RPO LLY engine, it
has a cold temperature high idle and exhaust restrictor
feature which elevates the engines idle speed from
680 to 1200 rpms, and restricts the exhaust gas flow,
when outside temperatures are below 41°F (5°C),
and the engine coolant temperature is below
150°F (65°C.)
This feature enhances heater performance by raising
the engine coolant temperature faster. When the vehicle
is started in outside temperatures below 41°F (5°C),
and the engine coolant temperature is below 150°F
(65°C), the engine will idle at 1200 rpms and the
variable nozzle turbocharger will restrict the
exhaust flow.
To turn on this feature:
1. Turn the ignition to the run position, with the
vehicle off.
2. Press the accelerator pedal to the floor and hold
while quickly pressing the brake pedal three times
in less than eight seconds.
3. Release the accelerator pedal and start the engine.
2-21
Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-5
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Exterior Lamps.............................................3-13
Interior Lamps..............................................3-15
Instrument Panel Switchbank..........................3-16
Accessory Power Outlets...............................3-17
Ashtrays and Cigarette Lighter........................3-18
Climate Controls............................................3-19
Climate Control System.................................3-19
Outlet Adjustment.........................................3-22
Rear Heating System....................................3-23
Warning Lights, Gages, and Indicators............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Tachometer.................................................3-26
Safety Belt Reminder Light.............................3-26
Safety Belt Reminder Tone............................3-26
Air Bag Readiness Light................................3-27
Air Bag Off Light..........................................3-28Charging System Light..................................3-30
Voltmeter Gage............................................3-30
Service Transmission Warning Light................3-31
Range Inhibit Warning Indicator......................3-31
Brake System Warning Light..........................3-31
Parking Brake Warning Light..........................3-34
Anti-Lock Brake System Warning Light.............3-34
Trailer Anti-Lock Brake System
Warning Light...........................................3-35
Engine Coolant Temperature Gage..................3-35
Low Coolant Warning Light............................3-36
Wait to Start Indicator...................................3-36
Malfunction Indicator Lamp.............................3-37
Oil Pressure Gage........................................3-37
Low Oil Level Light.......................................3-38
Change Engine Oil Light................................3-39
Engine Overspeed Warning Light....................3-39
Engine Shutdown Warning Light.....................3-39
Transmission Temperature Gage.....................3-40
Exhaust Brake Indicator Light.........................3-40
Differential Lock Indicator Light.......................3-40
Reduced Engine Power Light.........................3-41
Daytime Running Lamps Indicator Light...........3-41
Section 3 Instrument Panel
3-1
Daytime Running Lamps
Daytime Running Lamps (DRL) can make it easier for
others to see the front of your vehicle during the
day. DRL can be helpful in many different driving
conditions, but they can be especially helpful in the short
periods after dawn and before sunset. Fully functional
daytime running lamps are required on all vehicles
first sold in Canada.
The DRL system will make your headlamps come on at
reduced brightness when the following conditions are met:
•The ignition is on,
•the exterior lamp control is off, and
•the parking brake is released.
When the DRL are on, only your headlamps will be on.
The taillamps, sidemarker and other lamps won’t be
on. Your instrument panel won’t be lit up either.
When it begins to get dark,
your DRL indicator light is
a reminder to turn the
headlamps on. The other
lamps that come on
with your headlamps, will
also come on.
When you turn the headlamps off, the regular lamps will
go off, and your low-beam headlamps will change to
the reduced brightness of DRL.To idle your vehicle with the DRL off, set the parking
brake. The DRL will stay off until you release the
parking brake.
As with any vehicle, you should turn on the regular
headlamp system when you need it.
Marker Lamp Defeat Switch
If your vehicle has this feature, you can manually blink
the marker and clearance lamps.
The marker lamp defeat
switch is located in the
instrument panel
switchbank.
Press and hold the bottom of the switch to turn off the
marker and clearance lamps. When you release
the switch, the marker and clearance lamps will come
back on.
3-14
Hourmeter Gage
The instrument panel cluster displays the accumulated
engine run time hours using the reconfigurable
odometer VF display. The engine run time hours
displays only when the ignition is in the OFF or ACC
position and the trip reset switch is pressed for
about four seconds.
When the ignition is in the OFF or ACC position, the
instrument panel cluster displays the engine
accumulated hours for up to 30 seconds. The value of
the accumulated hours does not change when the
battery is disconnected.
The hourmeter resets to 0.0 when 10,000 hours are
accumulated. The instrument panel cluster begins
to reaccumulate the engine run time hours from 0.0
hours.
Audio System(s)
Notice:Before you add any sound equipment to
your vehicle – like a tape player, CB radio, mobile
telephone or two-way radio – be sure you can
add what you want. If you can, it’s very important to
do it properly. Added sound equipment may
interfere with the operation of your vehicle’s engine,
radio or other systems, and even damage them.Your vehicle’s systems may interfere with the
operation of sound equipment that has been added
improperly.
So, before adding sound equipment, check with
your dealer and be sure to check federal rules
covering mobile radio and telephone units.
Your audio system has been designed to operate easily
and to give years of listening pleasure. You will get
the most enjoyment out of it if you acquaint yourself with
it first. Figure out which radio you have in your vehicle,
find out what your audio system can do, and how to
operate all of its controls to be sure you are getting
the most out of the advanced engineering that went
into it.
Setting the Time
Press and hold the HR or MIN arrow for two seconds.
Then press the HR (down) arrow until the correct
hour appears on the display. Press and hold the
MIN (up) arrow until the correct minute appears on
the display. The time may be set with the ignition on
or off.
3-45
Setting Preset Stations
The six numbered pushbuttons let you return to
your favorite stations. You can set up to 18 stations
(six FM1, six FM2, and six AM) by performing the
following steps:
1. Turn the radio on.
2. Press AM FM to select FM1, FM2, or AM.
3. Tune in the desired station.
4. Press and hold one of the six numbered
pushbuttons until you hear a beep. Whenever you
press that numbered pushbutton, the station
you set will return.
5. Repeat the steps for each pushbutton.
Setting the Tone (Bass/Treble)
AUDIO:To adjust bass and treble, press and release
AUDIO until BAS or TRE appears on the display.
Then press and hold the up or the down arrow to
increase or to decrease. If a station is weak or noisy,
you may want to decrease the treble.
To adjust bass or treble to the middle position, select
BAS or TRE. Then press and hold AUDIO for more than
two seconds until you hear a beep. B and a zero or T
and a zero will appear on the display.To adjust both tone controls and both speaker controls
to the middle position, end out of audio by waiting
for the display to change to the time display. Then press
and hold AUDIO for more than two seconds until you
hear a beep. CEN will appear on the display.
Adjusting the Speakers (Balance/Fade)
AUDIO:To adjust the balance between the right
and the left speakers, press and release AUDIO until
BAL appears on the display. Then press and hold the up
or the down arrow to move the sound toward the right
or the left speakers.
To adjust the fade between the front and the rear
speakers, press and release AUDIO until FAD appears
on the display. Then press and hold the up or the
down arrow to move the sound toward the front or the
rear speakers.
To adjust balance or fade to the middle position, select
BAL or FAD. Then press and hold AUDIO for more
than two seconds until you hear a beep. L and a zero
or F and a zero will appear on the display.
3-47