2004 CHEVROLET KODIAK brakes

Hydraulic Brake System
Warning Lights
Vehicles with hydraulic brake systems have two brake
system warning lights on the instrument panel.
If the BRAKE warning light
comes on, it means that
the fluid level in the master
cylinder reservoir is low
or there is another problem
with your hydraulic
brakes.
When it comes on, you will also hear a warning tone.
The BRAKE warning light may come on, and the
warning tone may sound, when you’re turning and
braking at the same time. This is normal. SeeHydraulic
Brake SystemsunderBraking on page 4-6.If the service brakes soon
warning light comes on, it
means there is something
wrong in the brake
system.
When this light comes on, you will also hear a warning
tone. If this light comes on, have the system repaired
immediately.
Both of these lights should come on briefly every time
you start your engine. If they don’t come on then,
have them fixed so they will be ready to warn you if
there’s a problem. If one or both of these warning lights
stay on after you start the engine, there could be a
brake problem. Have your brake system inspected
right away.
If one or both of these lights come on while you are
driving, pull off the road and stop carefully. You
may notice that the pedal is harder to push. Or, the
pedal may go closer to the floor. It may take longer to
stop. If the BRAKE light is still on, have the vehicle
towed for service. SeeTowing Your Vehicle on
page 4-31. SeeHydraulic Brake SystemsunderBraking
on page 4-6for further information.
3-32

Parking Brake Warning Light
Your vehicle has a brake
warning light. When the
ignition is on, this light will
come on when you set
your parking brake.
The light will stay on if
your parking brake doesn’t
release fully.
This light should also come on when you turn the
ignition key to START. If it doesn’t come on then, have
it fixed so it will be ready to remind you if the parking
brake is applied or hasn’t released fully.
Anti-Lock Brake System
Warning Light
With the anti-lock brake
system, this light will come
on when you start your
engine and it may stay on
for several seconds.
That’s normal.
If the light stays on, or comes on when you’re driving,
your vehicle needs service. If the BRAKE or LOW
AIR warning light isn’t on, you still have brakes, but you
don’t have the anti-lock brake feature. If the BRAKE
and/or LOW AIR warning light is on, you don’t
have anti-lock brakes and there’s a problem with your
regular brakes. SeeBrake System Warning Light
on page 3-31.
The anti-lock brake system warning light should come
on briefly when you start the engine. If the light
doesn’t come on then, have it fixed so it will be ready to
warn you if there is a problem.
3-34

Trailer Anti-Lock Brake System
Warning Light
If your vehicle is connected
to a trailer with anti-lock
brakes, this light should
come on briefly, as a
check, when you turn on
the ignition.
When this light comes on and stays on, it means there
is something wrong in the trailer anti-lock brake
system. Have the system repaired immediately.
If an anti-lock brake system equipped trailer is not
connected, this light is not functional.
Engine Coolant Temperature Gage
This gage shows the engine coolant temperature. If the
gage pointer moves into the red area, your engine
coolant might have overheated and your engine may be
too hot. You should pull off the road, stop your vehicle
and turn off the engine as soon as possible.
SeeEngine Overheating on page 5-36. If you have a
Caterpillar
®diesel engine, also see your Caterpillar®
Operation & Maintenance Manual.
United StatesCanada
3-35

Air Filter Restriction Indicator
If your vehicle has this
feature, the gage is
located above the
switchbank in the center of
the instrument panel. It
monitors the engine
air filter.
As the filter gets dirty, the yellow indicator will begin to
rise. When it reaches 25 inches of vacuum on the
scale, the filter should be replaced.
After replacing the filter, reset the gage by pressing in
the yellow reset button at the bottom of the gage.
If you have a Caterpillar
®diesel engine, also see your
Caterpillar®Operation & Maintenance Manual.
Air Pressure Gage
If your vehicle has air
brakes, the air pressure
gage is located above the
switchbank in the center
of the instrument panel.
This gage shows the air pressure for both your front
and rear brake systems.
If the needle on the gage indicates that the air pressure
is below 60 to 75 psi (415 to 517 kPa), the low air
warning light will come on. An alarm will also sound if
this happens.
The yellow pointer shows the pressure available for the
front system, while the green pointer shows pressure
for the rear. There should be no more than 4 psi
(28 kPa) difference showing between the systems.
Don’t drive until both pointers are showing at least
115 psi (793 kPa), so you’ll have enough air if you need
to apply your brakes.
3-44

There is something else about drinking and driving that
many people do not know. Medical research shows
that alcohol in a person’s system can make crash
injuries worse, especially injuries to the brain, spinal
cord or heart. This means that when anyone who has
been drinking — driver or passenger — is in a crash,
that person’s chance of being killed or permanently
disabled is higher than if the person had not been
drinking.
{CAUTION:
Drinking and then driving is very dangerous.
Your reexes, perceptions, attentiveness and
judgment can be affected by even a small
amount of alcohol. You can have a serious — or
even fatal — collision if you drive after drinking.
Please do not drink and drive or ride with a
driver who has been drinking. Ride home in a
cab; or if you are with a group, designate a
driver who will not drink.
Control of a Vehicle
You have three systems that make your vehicle go
where you want it to go. They are the brakes, the steering
and the accelerator. All three systems have to do their
work at the places where the tires meet the road.
Sometimes, as when you are driving on snow or ice, it
is easy to ask more of those control systems than
the tires and road can provide. That means you can lose
control of your vehicle.
4-5

Braking
Braking action involvesperception timeand
reaction time.
First, you have to decide to push on the brake pedal.
That isperception time.Then you have to bring up your
foot and do it. That isreaction time.
Averagereaction timeis about 3/4 of a second. But that
is only an average. It might be less with one driver
and as long as two or three seconds or more with
another. Age, physical condition, alertness, coordination
and eyesight all play a part. So do alcohol, drugs and
frustration. But even in 3/4 of a second, a vehicle moving
at 60 mph (100 km/h) travels 66 feet (20 m). That
could be a lot of distance in an emergency, so keeping
enough space between your vehicle and others is
important.
And, of course, actual stopping distances vary greatly
with the surface of the road (whether it is pavement
or gravel); the condition of the road (wet, dry, icy); tire
tread; the condition of your brakes; the weight of
the vehicle and the amount of brake force applied.
Avoid needless heavy braking. Some people drive
in spurts — heavy acceleration followed by heavy
braking — rather than keeping pace with traffic. This is
a mistake. Your brakes may not have time to cool
between hard stops. Your brakes will wear out much
faster if you do a lot of heavy braking. If you keep pacewith the traffic and allow realistic following distances,
you will eliminate a lot of unnecessary braking.
That means better braking and longer brake life.
If your engine ever stops while you are driving, brake
normally but do not pump your brakes. If you do,
the pedal may get harder to push down. If your engine
stops, you will still have some power brake assist.
But you will use it when you brake. Once the power
assist is used up, it may take longer to stop and
the brake pedal will be harder to push.
Hydraulic Brake Systems
If your engine stops running, or if your primary brake
system stops working, your vehicle has a reserve power
assist system to help you slow down. Just slowly and
steadily apply the brake pedal until you can safely get off
the road. The pedal will seem harder to push down.
Do not pump the pedal; the system will not work well or
at all that way.
You may find that the steering wheel seems hard to turn
when you are turning and braking at the same time.
Also, the PRIMARY BRAKE warning light may come on
and the warning tone may sound. This is normal
because the main hydraulic brake system and power
steering both use the power steering pump. If this ever
happens, let up on the brake pedal a little. When
you let up on the brake pedal in that situation, it lets the
steering get a little more help from the pump.
4-6

Anti-lock Brake System (ABS)
Your vehicle has anti-lock brakes. ABS is an advanced
electronic braking system that will help prevent a
braking skid.
When you start your engine and begin to drive away,
your anti-lock brake system will check itself. You
may hear a momentary motor or clicking noise while
this test is going on. This is normal.
If there is a problem with
the anti-lock brake system,
this warning light will
stay on. SeeAnti-Lock
Brake System Warning
Light on page 3-34.
Let us say the road is wet and you are driving safely.
Suddenly, an animal jumps out in front of you. You slam
on the brakes and continue braking. Here is what
happens with ABS:
A computer senses that wheels are slowing down. If
one of the wheels is about to stop rolling, the computer
will separately work the brakes at each wheel.
4-7

The anti-lock system can change the brake pressure
faster than any driver could. The computer is
programmed to make the most of available tire and road
conditions. This can help you steer around the obstacle
while braking hard.
As you brake, your computer keeps receiving updates
on wheel speed and controls braking pressure
accordingly.Remember: Anti-lock does not change the time you
need to get your foot up to the brake pedal or always
decrease stopping distance. If you get too close to
the vehicle in front of you, you will not have time to apply
your brakes if that vehicle suddenly slows or stops.
Always leave enough room up ahead to stop, even
though you have anti-lock brakes.
Using Anti-Lock
Do not pump the brakes. Just hold the brake pedal
down firmly and let anti-lock work for you. You may feel
the brakes pulsate, or you may hear air exhausting,
but this is normal.
Braking in Emergencies
With anti-lock, you can steer and brake at the same
time. In many emergencies, steering can help you more
than even the very best braking.
4-8