2004 CHEVROLET EPICA cooling

Wheel Replacement
Replace any wheel that is bent, cracked or badly
rusted or corroded. If wheel nuts keep coming loose,
the wheel, wheel bolts and wheel nuts should be
replaced. If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel
bolts or wheel nuts, replace them only with new GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-62for more
information.
5-59

Fuses Usage
BLANK Not Used
LOW BEAM RT Right Side Headlamp Low Beam
LOW BEAM LT Left Side Headlamp Low Beam
INT LTS Interior Lamp
A/C Air Conditioning
HI BEAM
PASSINGHeadlamp Passing Light
HI BEAM Headlamp High Beam
FUELFuel Pump, Data Link
Connector (DLC)
ECM Ignition Coil
COOL FAN HI Electric Cooling Fan High Speed
BCM BATT Body Control Module (BCM)
IGN 1 Ignition Key (ACC, ON, START)
FOG LAMPS Fog Lamp Relay
STOP LAMPS Brake SwitchFuses Usage
I/P FUSE BATT Instrument Panel Fuse Box
ILLUM RT Illumination, Right Parking Lamp
ILLUM LT Left Parking Lamp
HVAC BLWR Blower Motor
IGN 2 Ignition Key (ON, START)
FOG DIODE Fog Lamp Relay
HORN Horn
PWR/MIR Power Mirror
DRL Daytime Running Lamps
ENG 2Injector, Variable Induction
System (VIS), Electronic Exhaust
Gas Recirculation (EEGR),
Canister Purge Solenoid
ENG 1Oxygen Sensor, Generator,
Engine Control Module (ECM)
COOL
FAN LOWElectric Cooling Fan Low Speed
5-83

Fuses Usage
ABSElectronic Brake Control
Module (EBCM)
PWR/SEAT Front Power Seat
S/ROOF Sunroof
ECM 1Engine Control Module (ECM),
Transmission Control Module (TCM),
Engine Main Relay
SPARE Spare
SPARE Spare
SPARE Spare
SPARE Spare
SPARE Spare
PWR WNDW Power Window
FUSE PLR Fuse PullerRelays Usage
COOL FAN HI Electric Cooling Fan High Speed
A/C CMPRSR Air Conditioning Compressor
HEAD LAMP Headlamp
COOL FAN
CNTRLElectric Cooling Fan Control
FRT FOG Front Fog Lamp
HORN Horn
ILLUM LAMPS Taillamp
FUEL PUMP Fuel Pump
COOL
FAN LOWElectric Cooling Fan Low Speed
PWR WNDW Power Window
ENG MAINEngine Control Module (ECM),
Ignition Coil
5-84

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer to
Part D: Recommended Fluids and Lubricants on page 6-24for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.6 lbs 0.73 kg
Brake Fluid 0.5 quarts 0.5 L
Cooling System 8.5 quarts 8.0 L
Engine Oil with Filter 6.8 quarts 6.4 L
Fuel Tank 17.2 gallons 65.0 L
Transaxle, Automatic
Complete Overhaul 7.8 quarts 7.4 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in
this manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.5L L6 (LBK) L Automatic 0.03 inch (0.8 mm)
5-85

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-13
Part B: Owner Checks and Services................6-18
At Each Fuel Fill..........................................6-18
At Least Once a Month.................................6-18At Least Twice a Year...................................6-19
At Least Once a Year...................................6-19
Part C: Periodic Maintenance Inspections.........6-22
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-22
Exhaust System Inspection............................6-22
Fuel System Inspection..................................6-22
Engine Cooling System Inspection...................6-23
Throttle System Inspection.............................6-23
Brake System Inspection................................6-23
Part D: Recommended Fluids and
Lubricants................................................6-24
Part E: Maintenance Record...........................6-25
Section 6 Maintenance Schedule
6-1

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This
is particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if you
operate your vehicle under any of these conditions is that
these conditions cause engine oil to break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement. Spark Plug
Replacement. Cooling System Service. EVAP System
Service. PCV System Service. Brake Fluid Change
(or 24 months, whichever occurs first).
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement. Spark Plug
Replacement. Cooling System Service. EVAP System
Service. PCV System Service. Brake Fluid Change
(or 24 months, whichever occurs first).
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle.
SeePart B: Owner Checks and Services on page 6-18
andPart C: Periodic Maintenance Inspections on
page 6-22.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-23.
6-6

21,000 Miles (35 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
24,000 Miles (40 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-54for proper rotation pattern and
additional information.(See footnote +)
27,000 Miles (45 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
30,000 Miles (50 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-17for more information.
An Emission Control Service.❑Rotate tires. SeeTire Inspection and Rotation on
page 5-54for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-19for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap and
neck. Pressure test the cooling system and
pressure cap.An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid
valve filter.An Emission Control Service.
(See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake fluid (or every 24 months, whichever
occurs first).
33,000 Miles (55 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
6-8