2004 CHEVROLET CORVETTE service

The SERVICE TRACTION
SYSTEM message and
the TCS warning light will
come on to let you
know if there is a problem
with your TCS system.
SeeDIC Warnings
and Messages on
page 3-58.
When this light and the SERVICE TRACTION SYSTEM
message are on, the system will not limit wheel spin.
Adjust your driving accordingly.
The TCS system automatically comes on whenever you
start your vehicle. To limit wheel spin, especially in
slippery road conditions, you should always leave the
system on. But you can turn the TCS system off if
you ever need to.To turn the system off,
press the button located
on the console. You
can turn the system on or
off at any time by
pressing the ACTIVE
HANDLING button. The
DIC will display the
appropriate message when
you push the button.
Active Handling System
The Active Handling System is a computer controlled
system that helps the driver maintain directional control
of the vehicle in difficult driving conditions. This is
accomplished by selectively applying any one of the
vehicle’s brakes.
When you first start your vehicle and begin to drive away
(6 mph (10 km/h)), the message ACT HNDLG WARMING
UP may be displayed in the DIC, the instrument cluster
light will be on, and a chime will sound. This is normal.
You can acknowledge this message by pressing the
RESET button. The Active Handling System performance
is affected until the message, WARM UP COMPLETE, is
displayed in the DIC.
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The ACT HNDLG WARMING UP message may be
displayed in the DIC after exceeding 12 mph (20 km/h)
for 30 seconds. The Active Handling System is off
until the WARM UP COMPLETE message is displayed.
The ACTIVE HANDLING message will come on
when the system is operating. SeeDIC Warnings and
Messages on page 3-58for more information. You
may also feel or hear the system working. This
is normal.
The SERVICE ACTIVE
HNDLG message will be
displayed, the instrument
cluster light will come
on, and a chime will sound
to let you know if there
is a problem with the
system. SeeDIC Warnings
and Messages on
page 3-58for more
information.
When this light and the SERVICE ACTIVE HNDLG
message are on, the system is not operational. Adjust
your driving accordingly.The Active Handling System comes on automatically
whenever you start your vehicle. To help maintain
directional control of the vehicle, you should always
leave the system on. You can turn the system off if you
ever need to. If you turn the Active Handling System
off, the Traction Control System will also be turned off.
Adjust your driving accordingly.
To turn the system off,
press the ACTIVE
HANDLING button on the
console. You can turn
the system on and off at
any time by pressing
the button. The DIC will
display the appropriate
message when you push
the button.
4-11

The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted. Reduce your speed
according to your speedometer, not to your sense
of motion. After driving for any distance at higher
speeds, you may tend to think you are going slower
than you actually are.
Before Leaving on a Long Trip
Make sure you are ready. Try to be well rested. If you
must start when you are not fresh — such as after
a day’s work — do not plan to make too many miles that
first part of the journey. Wear comfortable clothing
and shoes you can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it is ready to go. If it needs
service, have it done before starting out. Of course, you
will find experienced and able service experts in GM
dealerships all across North America. They will be ready
and willing to help if you need it.Here are some things you can check before a trip:
•Windshield Washer Fluid:Is the reservoir full? Are
all windows clean inside and outside?
•Wiper Blades:Are they in good shape?
•Fuel, Engine Oil, Other Fluids:Have you checked
all levels?
•Lamps:Are they all working? Are the lenses clean?
•Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all inflated to the
recommended pressure?
•Weather Forecasts:What is the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
•Maps:Do you have up-to-date maps?
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Highway Hypnosis
Is there actually such a condition as “highway
hypnosis”? Or is it just plain falling asleep at the wheel?
Call it highway hypnosis, lack of awareness, or
whatever.
There is something about an easy stretch of road with
the same scenery, along with the hum of the tires on the
road, the drone of the engine, and the rush of the
wind against the vehicle that can make you sleepy. Do
not let it happen to you! If it does, your vehicle can
leave the road inless than a second,and you could
crash and be injured.
What can you do about highway hypnosis? First, be
aware that it can happen.
Then here are some tips:
•Make sure your vehicle is well ventilated, with a
comfortably cool interior.
•Keep your eyes moving. Scan the road ahead and
to the sides. Check your rearview mirrors and your
instruments frequently.
•If you get sleepy, pull off the road into a rest,
service or parking area and take a nap, get some
exercise, or both. For safety, treat drowsiness
on the highway as an emergency.
Hill and Mountain Roads
Driving on steep hills or mountains is different from
driving in flat or rolling terrain.
4-26

Towing
Towing Your Vehicle
Consult your dealer or a professional towing service if
you need to have your disabled vehicle towed. See
Roadside Assistance Program on page 7-6.
Recreational Vehicle Towing
Recreational vehicle towing means towing your vehicle
behind another vehicle — such as behind a motorhome.
The two most common types of recreational vehicle
towing are known as “dinghy towing” (towing your vehicle
with all four wheels on the ground) and “dolly towing”
(towing your vehicle with two wheels on the ground and
two wheels up on a device known as a “dolly”).
Your vehicle was not designed to be towed with any of
its wheels on the ground. If your vehicle must be
towed, see “Towing Your Vehicle” earlier in this section.
Loading Your Vehicle
It is very important to know how much weight your
vehicle can carry. This weight is called the vehicle
capacity weight and includes the weight of all occupants,
cargo and all nonfactory-installed options. Two labels
on your vehicle show how much weight it may properly
carry, the Tire and Loading Information label and the
Certification label.
{CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose
control and crash. Also, overloading can
shorten the life of your vehicle.
4-33

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Manual Transmission Fluid.............................5-21
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29
Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
Rear Axle.......................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Taillamps and Turn Signal Lamps...................5-50
Back-Up Lamps............................................5-52
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-55
Extended Mobility Tires (Except Z06)...............5-61
Inflation - Tire Pressure.................................5-62
Tire Pressure Monitor Operation
(Except Z06).............................................5-64
Tire Rotation................................................5-65
When It Is Time for New Tires.......................5-65
Buying New Tires.........................................5-66
Uniform Tire Quality Grading..........................5-67
Wheel Alignment and Tire Balance..................5-68
Wheel Replacement......................................5-68
Tire Chains..................................................5-71
Lifting Your Vehicle.......................................5-71
If a Tire Goes Flat........................................5-75
Tire Inflator Kit (Z06 Only).............................5-77
Section 5 Service and Appearance Care
5-1

Appearance Care............................................5-82
Cleaning the Inside of Your Vehicle.................5-83
Care of Safety Belts......................................5-85
Weatherstrips...............................................5-85
Cleaning the Outside of Your Vehicle..............5-85
Finish Damage.............................................5-89
Carbon Fiber Hood (Z06 Commemorative
Edition Model Only)...................................5-89
Magnesium Wheel Finish...............................5-89
Underbody Maintenance................................5-89
Titanium Exhaust System (Z06 Only)...............5-89
Fiberglass Springs........................................5-90
Chemical Paint Spotting.................................5-90
Vehicle Care/Appearance Materials..................5-90Vehicle Identication......................................5-91
Vehicle Identification Number (VIN).................5-91
Service Parts Identification Label.....................5-92
Electrical System............................................5-92
Add-On Electrical Equipment..........................5-92
Headlamp Wiring..........................................5-92
Windshield Wiper Fuses................................5-92
Power Windows and Other Power Options.......5-92
Fuses and Circuit Breakers............................5-93
Capacities and Specications..........................5-99
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many fluids, and
some component wear by-products contain and/or emit
these chemicals.
5-3