2004 BMW 545I SEDAN Owner's Manual

Mobility
This section helps you maintain your
mobility by supplying important
information on vital topics including
fuels and lubricants, wheels and tires,
service, maintenance and how to deal
with any problems that may occur.

Refueling
168
Refueling
Fuel filler door
Always switch off the engine before
refueling. If you do not, fuel cannot be
filled into the tank and a message on the
Control Display will appear.<
To open and close: press the rear edge of
the fuel filler door.
Manual release
In the event of an electrical defect in the
system, you can release the fuel filler door
manually:
1.In the luggage compartment, raise the
floor mat and the cover located beneath
it
2.Open the snap fasteners of the right
side panel and take off the side panel
3.Pull the knob with the gas pump sym-
bol.
Always observe all applicable precau-
tions and regulations when handling
fuels. Never carry spare fuel containers in
your vehicle. Whether empty or full, these containers can leak, cause an explosion, or
lead to fire in the event of a collision.<
Simple and environmentally friendly
When handling fuels always observe
any safety guidelines posted at the
service station.<
Put the filler cap in the bracket attached to
the fuel filler door.
When refueling, insert the filler nozzle com-
pletely into the filler pipe. Lifting the filler
nozzle during refueling
>results in premature pump shutoff
>can lead to reduced efficiency in the
fuel-vapor recovery system.
The fuel tank is full when the filler nozzle
clicks off the first time.
Closing the fuel filler cap:
Fit the cap and turn it clockwise until you
clearly hear a click.
Close the fuel filler cap carefully after
refueling, until a click is heard. While
closing, be sure not to squeeze the strap
which is fastened to the cap. A loose or
missing cap will activate the message
Check Gas Cap on the Control Display.<
Fuel tank capacity: approx. 18.5 gallons/
70 liters, of which approx. 2.1 gallons/
8 liters reserve.
Never attempt to continue driving
until the tank is completely empty, as
engine functions could be affected, and the
vehicle could sustain damage as a result.<

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169Reference
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Fuel specifications
The engine uses lead-free gasoline only.
Required fuel:
Premium Unleaded Gasoline,
min. 91 AKI.
AKI = Anti Knock Index.
Do not use leaded fuels. The use of
leaded fuels will cause permanent
damage to the system's oxygen sensor and
the catalytic converter.<

Wheels and tires
170
Wheels and tires
Tire inflation pressure
Information for your safety
It is not merely the tire's service life, but
also driving comfort and Ð to a great extent
Ð driving safety that depend on the condi-
tion of the tires and the maintenance of the
specified tire pressure.
Check and if necessary adjust tire
inflation pressures regularly, also on
the compact wheel, at least every two
weeks and before beginning a longer trip. If
you fail to observe this precaution you may
be driving on tires with incorrect tire pres-
sures, a condition that cannot only com-
promise your vehicle's driving stability, but
also lead to tire damage and the risk of an
accident.
Do not drive with deflated, i.e. flat tires,
except run-flat tires. A flat tire will seriously
impair your vehicle's handling and braking
response. Attempts to drive on a flat tire
can lead to loss of control over the vehi-
cle.<
Checking the pressure
Only check tire inflation pressure when the
tires are cold. This means after a maximum
of 1.25 miles/2 km driving or when the
vehicle has been parked for at least
2 hours. When tires are warm, the tire infla-
tion pressure increases.
After correcting the inflation pressure(s),
always reinitialize the Flat Tire Monitor,
refer to page 81.
Inflation pressure for original tires
The inflation pressures for your standard
tires are visible on the door post when you
open the driver's door.
Inflation pressure for other tire sizes
The tables on the next pages provide all the
correct inflation pressures for the specified
tire sizes at ambient temperature.
For correct identification of the right
tire inflation pressure for your tires,
observe the specifications for the corre-
sponding tire size.<

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525i/530i
Tire size Pressure specifications in psi/kPa
All pressure specifications in
the table are indicated in psi/
kilopascal with cold tires.
Cold = ambient temperature
225/50 R 17 94 V M+S
225/50 R 17 94 W
245/40 R 18 93 W
225/55 R 16 95 Q,T,H M+S
225/50 R 17 94 Q,T,H M+S
Only 525i:
225/55 R 16 95 V M+S
225/55 R 16 95 V 29/200 35/240 36/250 44/300
245/45 R 17 95 W
245/45 R 17 95 V M+S 29/200 32/220 33/230 41/280
Front: 245/40 R 18 93 W 29/200 - 36/250 -
Rear: 275/35 R 18 95 W - 32/220 - 41/280
Front: 245/35 R 19 89 Y 29/200 - 33/230 -
Rear: 275/30 R 19 92 Y - 32/220 - 41/280
Compact wheel:
T 135/80 R 17 102 M61/420
More details on the permitted load and weights can be found on page 200.

Wheels and tires
172
545i
Tire identification marks
Knowledge of the labeling on the side of
the tire makes it easier to identify and
choose the right tires.
Tire size
Speed letter
Q = up to 100 mph160 km/h
T = up to 118 mph190 km/h
H = up to 131 mph210 km/h
V = up to 150 mph/240 km/hW = up to 167 mph/270 km/h
Y = up to 186 mph/300 km/h
Tire Identification Number
Tires with DOT codes meet the guidelines
of the U.S. Department of Transport.
DOT code:
Tire age
The date of manufacture of the tires is
marked on the tires themselves:
DOT ... 3603 means that the tire was made
in the 36th week of 2003.
BMW recommends that you replace all
tires after 6 years at the latest, indepen-
Tire size Pressure specifications in psi/kPa
All pressure specifications in
the table are indicated in psi/
kilopascal with cold tires.
Cold = ambient temperature
225/50 R 17 94 V M+S
225/50 R 17 94 W
245/40 R 18 93 Y
225/50 R 17 94 Q,T,H M+S32/220 38/260 38/260 45/310
245/45 R 17 95 W
245/45 R 17 95 V M+S29/200 35/240 35/240 42/290
Front: 245/40 R 18 93 Y 32/220 - 38/260 -
Rear: 275/35 R 18 95 Y - 35/240 - 42/290
Front: 245/35 R 19 89 Y 32/220 - 38/260 -
Rear: 275/30 R 19 92 Y - 35/240 - 42/290
Compact wheel:
T 135/80 R 17 102 M61/420
More details on the permitted load and weights can be found on page 200.
e.g.
Nominal width
in mm
Aspect ratio in X
Radial type
Rim diameter in inches
Load rating
(not on ZR tires)
Speed rating
(before R on ZR tires)205/60 R1591W
e.g.
Manufacturer code
for tire make
Tire size and
tire design
Tire ageDOT xxxx xxx 3602

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dently of the fact that tires can reach an age
of 10 years.
Uniform Tire Quality Grading
Quality grades can be found where appli-
cable on the tire sidewall between tread
shoulder and maximum section width. For
example:
Treadwear 200 Traction AA
Temperature A
DOT Quality Grades
Treadwear
Traction AA A B C
Temperature A B C
All passenger car tires must conform
to Federal Safety Requirements in
addition to these grades.<
Treadwear
The treadwear grade is a comparative rat-
ing based on the wear rate of the tire when
tested under controlled conditions on a
specified government test course.
For example, a tire graded 150 would wear
one and one-half (1 g) times as well on the
government course as a tire graded 100.
The relative performance of tires depends
upon the actual conditions of their use,
however, and may depart significantly from
the norm due to variations in driving habits,
service practices and differences in road
characteristics and climate.
Traction
The traction grades, from highest to lowest,
are AA, A, B, and C.
Those grades represent the tire's ability to
stop on wet pavement as measured under
controlled conditions on specified govern-
ment test surfaces of asphalt and concrete.
A tire marked C may have poor traction
performance.
The traction grade assigned to this
tire is based on straight-ahead brak-
ing traction tests, and does not include
acceleration, cornering, hydroplaning, or
peak traction characteristics.<
Temperature
The temperature grades are A Ð the
highest Ð B, and C, representing the tire's
resistance to the generation of heat and its
ability to dissipate heat when tested under
controlled conditions on a specified indoor
laboratory test wheel.
Sustained high temperature can cause the
material of the tire to degenerate and
reduce tire life, and excessive temperature
can lead to sudden tire failure. The grade C
corresponds to a level of performance
which all passenger car tires must meet
under the Federal Motor Vehicle Safety
Standard No. 109. Grades B and A repre-
sent higher levels of performance on the
laboratory test wheel than the minimum
required by law.
The temperature grade for this tire is
established for a tire that is properly
inflated and not overloaded. Excessive
speed, underinflation, or excessive load-
ing, either separately or in combination,
can cause heat buildup and possible tire
failure.<
RSC Ð Run-flat tires
You will recognize run-flat tires by a circular
symbol containing the letters RSC on the
side of the tire, refer to page 175.
M+S
Winter and all-season tires.
These have better winter properties than
summer tires.
Tire condition
Inspect your tires frequently for treadwear,
signs of damage and for foreign objects
lodged in the tread. Check the tread depth.
Tire tread
The tread depth should not drop below
0.12 in/3 mm, although, for example, Euro-
pean legislation only specifies a minimum
tread depth of 0.063 in/1.6 mm. At tread
depths below 0.12 in/3 mm there is an
increased risk of high-speed hydroplaning,

Wheels and tires
174 even when only small amounts of water are
present on the road surface.
As winter tires display a noticeable loss in
their ability to cope with cold-weather driv-
ing conditions once the tread wears to
below 0.16 in/4 mm, to ensure continued
safety you should always have such tires
replaced.
Wear indicators at the tread-groove base,
refer to arrow, are distributed over the tire's
circumference and are marked on the side
of the tire with TWI Ð Tread Wear Indicator.
These indicators signal at a tread depth of
0.063 in/1.6 mm that the legal wear limit
has been reached.
Tire damage
Unusual vibrations encountered dur-
ing normal vehicle operation can indi-
cate tire failure or some other vehicle
defect. This can, for example, be caused by
driving over curbs. These kinds of prob-
lems may also be signaled by other
changes in vehicle response, such as a
strong tendency to pull to the left or right.
Should this occur, respond by immediately
reducing your speed. Carefully proceed Ð
or have your vehicle towed Ð to the nearest
BMW center or tire dealer to have the
wheels or tires inspected. Tire damage,
extending to sudden and complete loss of
pressure in extreme cases, can pose a
potentially lethal safety hazard for the vehi-
cle's occupants and other road users
alike.<
Replacing wheels/tires
Unprofessional attempts by laymen to
service tires can lead to damage and
accidents. Have this work performed by
skilled professionals only. The technicians
at your BMW center will be glad to assist
you with the required professional knowl-
edge and specialized equipment.<
The correct combination of wheels and
tires is another vital factor in ensuring reli-
able operation of various vehicle systems
such as ABS and DSC.
Have the wheel and tire assemblies bal-
anced every time either a wheel or a tire is
replaced.
BMW does not recommend the use of
retreaded tires, as otherwise driving
safety may be reduced. Possible variations
in the design and the age Ð which could be
substantial Ð of the carcasses can lead to
unusually rapid wear.<
The right wheels and tires
BMW recommends that you use only
wheel and tire combinations that
BMW has tested and approved for your
particular vehicle. Variations in factors such
as manufacturing tolerances mean that
even wheels and tires with identical official
size ratings could actually have different
dimensions than the approved units Ð these
differences could lead to body contact, and
with it the risk of severe accidents. If non-
approved wheels and tires are used, BMW
cannot evaluate their suitability, and there-
fore cannot be held liable for driving
safety.<
To maintain good handling and vehicle
response, use only tires of a single tread
configuration from a single manufacturer.
After a flat tire, always remember to have
the specified wheel and tire combination
remounted on the vehicle as soon as pos-
sible.
Recommended tire brands
BMW tests certain tire brands for each tire
size, classifies them as road-safe and