Page 6 of 380
AN IMPORTANT SAFETY MESSAGE:
READ THIS MANUAL COMPLETELY BE-
FORE OPERATING YOUR ATV. MAKE SURE
YOU UNDERSTAND ALL INSTRUCTIONS. 
PAY CLOSE ATTENTION TO THE WARNING
AND CAUTION LABELS ON THE ATV.
THIS ATV, AND ANY OTHER ATV OVER
90cc, SHOULD NOT BE RIDDEN BY ANY-
ONE UNDER 16 YEARS OF AGE.
U5NF62.book  Page 4  Wednesday, May 8, 2002  1:40 PM 
     
        
        Page 8 of 380
EBU00801
2-IMPORTANT MANUAL 
INFORMATION 
FAILURE TO FOLLOW THE WARNINGS CON-
TAINED IN THIS MANUAL CAN RESULT IN SE-
RIOUS INJURY OR DEATH. 
Particularly important information is distinguished
in this manual by the following notations:_ The Safety Alert Symbol means ATTENTION! BE-
COME ALERT! YOUR SAFETY IS INVOLVED!
WARNING
_ Failure to follow WARNING instructions could re-sult in severe injury or death
 to the machine oper-
ator, a bystander or a person inspecting or
repairing the machine.
U5NF62.book  Page 1  Wednesday, May 8, 2002  1:40 PM 
     
        
        Page 14 of 380

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND 
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE 
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator lights ...................................... 4-3
Handlebar switches .............................. 4-5
Throttle lever ........................................ 4-9
Speed limiter ...................................... 4-11
Clutch lever ........................................ 4-13
Brake lever ......................................... 4-13
Brake pedal ........................................ 4-15
Parking brake ..................................... 4-17
Shift pedal .......................................... 4-21
Drive select lever ................................ 4-21
1234
Fuel tank cap ..................................... 4-23
Fuel cock............................................ 4-23
Starter (choke) ................................... 4-25
Seat.................................................... 4-27
Front shock absorber adjustment ...... 4-29
Rear shock absorber adjustment ....... 4-31
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Chain.................................................. 5-15
Throttle lever ...................................... 5-17
Fittings and fasteners......................... 5-17
Lights ................................................. 5-17
Switches............................................. 5-17
Battery................................................ 5-19
Tires ................................................... 5-19
How to measure tire pressure ............ 5-23
Tire wear limit..................................... 5-25
5
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        Page 26 of 380
1-1
EBU00464
LOCATION OF THE WARNING AND 
SPECIFICATION LABELS
U5NF62.book  Page 1  Wednesday, May 8, 2002  1:40 PM 
     
        
        Page 29 of 380
1-4
5 For Oceania
6 For Europe
6 For Oceania
5FK-21697-00
<
16
UNDERWARNING5FE-21697-01
NEVER  operate  this  ATV  if  you  areunder  age  16. Operating  this  ATV  if  you  are  under
the  age  of  16  increases  your  chance
of  severe  injury  or  death.
U5NF62.book  Page 4  Wednesday, May 8, 2002  1:40 PM 
     
        
        Page 33 of 380
1-8
5 Pour l’Océanie6 Pour l’Europe
6 Pour l’Océanie
5FK-21697-00
<
16
UNDERWARNING5FE-21697-01
NEVER  operate  this  ATV  if  you  areunder  age  16. Operating  this  ATV  if  you  are  under
the  age  of  16  increases  your  chance
of  severe  injury  or  death.
U5NF62.book  Page 8  Wednesday, May 8, 2002  1:40 PM 
     
        
        Page 37 of 380
1-12
5 Para Oceanía
6 Para Europa
6 Para Oceanía
5FK-21697-00
<
16
UNDERWARNING5FE-21697-01
NEVER  operate  this  ATV  if  you  areunder  age  16. Operating  this  ATV  if  you  are  under
the  age  of  16  increases  your  chance
of  severe  injury  or  death.
U5NF62.book  Page 12  Wednesday, May 8, 2002  1:40 PM 
     
        
        Page 54 of 380
2-17
WARNING
Always turn off the engine when refueling.
Do not refuel right after the engine has
been running and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.
When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position. Oth-
erwise, fuel may leak out of the carburetor
or fuel tank.
Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
U5NF62.book  Page 17  Wednesday, May 8, 2002  1:40 PM