2003 YAMAHA SUV 1200 engine

2-2
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1Engine shut-off cord (lanyard)
Attach to wrist so that the engine stops if the
operator falls off the watercraft.
2Engine stop switch
Push to stop the engine normally.
3Clip
Insert into the engine shut-off switch to enable
starting of the engine.
Remove to stop the engine or prevent acci-
dental star ting of the engine or unauthorized
use of the watercraft.
4Engine shut-off switch
Remove the clip to stop the engine and dis-
able it from starting.
5Quick Shift Trim System (QSTS) selector
Use to select the trim angle of the watercraft.
6Start switch
Push to start the engine.
7Adjustable rearview mirrors
8Multifunction meter
Use to check watercraft operation.9Shift lever
Use to put the watercraft into forward or
reverse.
0Throttle lever
Use to accelerate and decelerate.
ACleat
Use to attach a towrope for pulling a water-
skier.
BStern eyes
Use to attach rope for transporting or mooring.
CDeck drain outlets
Drains water from the footwell.
DStern drain plugs
Use to drain water in the bilge when the water-
craft is on dry land.
EJet thrust nozzle
Changes the direction of jet thrust according
to handlebar position.
FReverse gate
Controls direction of jet thrust when in reverse.
GRide plate
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2-3
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1Fuel tank
2Water separator
Traps water from the breather hose to the fuel
tank.
3Fuel filter
4Oil tank
5Silencer
Prevents water from getting into the engine
and reduces air intake noise.6Spark plug lead
7Spark plugs/Spark plug caps
8Electrical box
Protects electrical components from water.
9Battery
0Flush hose connector
Use to flush the engine cooling water pas-
sages.
AMuffler
UGU572.book Page 3 Wednesday, August 28, 2002 1:31 PM

2-8
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EJU01014
Fuel cock knob
The fuel cock supplies fuel from the fuel
tank to the carburetors.
The fuel cock knob 1 positions are
explained as follows and are shown in the
illustration.
OFF:
With the fuel cock knob in this position,
fuel does not flow. Always turn the fuel cock
knob to this position when the engine is not
running.
ON:
With the fuel cock knob in this position,
fuel flows to the carburetors. Turn the fuel
cock knob to this position when starting the
engine and operating the watercraft.
RES:
This indicates reserve. With the fuel cock
knob in this position, the fuel reserve is
made available. Tur n the fuel cock knob to
this position if you run out of fuel while oper-
ating the watercraft. When this occurs,
refuel as soon as possible and be sure to
turn the fuel cock knob back to “ON”!
UGU572.book Page 8 Wednesday, August 28, 2002 1:31 PM

2-9
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EJU01015
Engine stop switch
Push this switch 1 (red button) to stop
the engine normally.
EJU01016
Engine shut-off switch
Insert the clip 1, on the end of the engine
shut-off cord 2, under the engine shut-off
switch 3 (black button). The engine will stop
automatically when the clip is removed from
the switch, such as if the operator falls off
the watercraft.
WARNING@
Always attach the engine shut-off cord
to your wrist and the clip to the engine
shut-off switch BEFORE starting the
engine.

To prevent accidental starting of the
engine or unauthorized use by chil-
dren or others, always remove the clip
from the shut-off switch when the
engine is not running.
@
EJU01215
Choke knob
Starting a cold engine requires a richer
air-fuel mixture, which is supplied by the
choke.
Pull the knob 1 out to turn the choke on.
Push the knob in to turn the choke off.
UGU572.book Page 9 Wednesday, August 28, 2002 1:31 PM

2-10
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EJU01018
Throttle lever
Squeeze the throttle lever 1 to increase
engine speed.
Release the throttle lever to decrease
engine speed or to return it to the idle posi-
tion.
EJU01216
Start switch
Push the start switch 1 (green button) to
start the engine.
NOTE:@
The engine will not start when the clip is
removed from the engine shut-off switch.

The engine will not start if the “LOCK”
mode of the multifunction meter has been
selected. (See page 2-20 for “PA D L O C”
mode selection procedures.)
@
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2-11
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EJU01130
Cooling water pilot outlet
This watercraft is equipped with a cooling
water pilot outlet.
When the engine is running, cooling
water is circulated in the engine, and then it
is discharged from the pilot outlet.
To check for proper operation of the cool-
ing system, check that water is being dis-
charged from the pilot outlet. If water is not
being discharged from the outlet, cooling
water may not be circulating in the engine.
When this occurs, stop the engine and
check for the cause. (See pages 2-17 and
5-4 for further instructions.)
NOTE:@ If the cooling water passages are dry, it will
take about 20 seconds for the water to reach
the outlet after the engine is started.
@
EJU01021
Steering system
Your watercraft can be steered by turning
the handlebars 1 the same direction you
wish to travel.
When the handlebars are turned, the
angle of the jet thrust nozzle 2 is changed,
and the direction of the watercraft is
changed accordingly. Since the strength of
the jet thrust determines the speed and
direction of a turn, the throttle must always
be open when attempting a turn, except at
trolling speed.
UGU572.book Page 11 Wednesday, August 28, 2002 1:31 PM

2-13
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EJU01877
Shift lever
The shift lever is located on the starboard
(right) side of the watercraft and is used to
control the reverse gate, which allows the
watercraft to move into reverse or forward.
When in the reverse position, the water-
craft can be launched from a trailer, or
backed up out of tight spots where you can-
not turn around easily.
To shift into reverse:
1. Release the throttle, and then let the
engine speed return to idle.
2. Pull the shift lever toward you.
WARNING@
Make sure that the throttle is com-
pletely released and that the engine is
at idle before shifting into reverse.

Do not use the reverse function to
slow down or stop the watercraft as it
could cause you to lose control, be
ejected, or impact the handlebars.

Use reverse for slow-speed maneuver-
ing only.

Make sure that there are no obstacles
or people behind you before shifting
into reverse.

Do not touch the reverse gate while the
shift lever is being operated, otherwise
you could be pinched.
@
To shift into forward:
1. Release the throttle, and then let the
engine speed return to idle.
2. Push the shift lever away from you.
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2-14
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EJU01022
Quick Shift Trim System
(QSTS) selector
The QSTS selector 1 is located at the
left handlebar grip and is used to adjust the
trim angle of the watercraft.
Operating the QSTS selector changes the
angle of the jet thrust nozzle vertically. This
changes the trim angle of the watercraft.
There are 5 positions: 2 bow down posi-
tions A and B, neutral “N,” and 2 bow up
positions C and D.
To change the trim angle:
1. Reduce engine speed to 3,000 r/min or
less.
2. Squeeze the shift lock lever 2, and then
turn the QSTS selector to the desired
position.
3. Release the shift lock lever to lock the
QSTS selector.
CAUTION:@ Do not turn the QSTS selector while
operating the watercraft at full throttle,
otherwise damage could occur to the
QSTS.
@
The neutral “N” position will provide good
performance for most operating conditions.
To enhance particular types of perfor-
mance, select bow down or bow up.
UGU572.book Page 14 Wednesday, August 28, 2002 1:31 PM