2003 YAMAHA SUV 1200 engine

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1
EJU00993
GENERAL AND
SAFETY
INFORMATION
Identification numbers ............................ 1-1
Primary Identification (PRI-ID)
number ................................................... 1-1
Hull Identification Number (HIN) ............ 1-1
Engine serial number ............................. 1-1
Emission control information
(For Canada only) .................................... 1-2
Approval label of Emission control
certificate ................................................ 1-2
Manufactured date label ........................ 1-2
Important labels ....................................... 1-3
Label location ......................................... 1-3
Warning labels ....................................... 1-4
Other labels ............................................ 1-8
Safety information ................................... 1-9
Limitations on who may operate the
watercraft ................................................ 1-9
Cruising limitations ............................... 1-10
Operation requirements ....................... 1-11
Recommended equipment .................. 1-13
Hazard information .............................. 1-14
Watercraft characteristics .................... 1-14
Water-skiing ......................................... 1-15
Safe boating rules ................................. 1-17
Enjoy your watercraft responsibly ...... 1-17
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EJU01830
Identification numbers
Record the Primary Identification (PRI-ID)
number, Hull Identification Number (HIN)
and engine serial number in the spaces pro-
vided for assistance when ordering spare
parts from a Yamaha dealer. Also record
and keep these ID numbers in a separate
place in case your watercraft is stolen.
EJU01831
Primary Identification (PRI-ID)
number
The PRI-ID number is stamped on a
label1 attached inside the engine compart-
ment.
EJU01205
Hull Identification Number
(HIN)
The HIN is stamped on a plate 2
attached to the aft deck.
EJU00997
Engine serial number
The engine serial number is stamped on
a label 3 attached to the engine unit.
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1-2
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EJU01987
Emission control
information
(For Canada only)
This engine conforms to 2003 U.S. Envi-
ronmental Protection Agency (EPA) regula-
tions for marine SI engines.
EJU01206
Approval label of Emission
control certificate
This label is attached to the electrical box.
1
Emission control information label
EJU01988
Manufactured date label
This label is attached to the electrical box.
2
Manufactured date label
EMISSION CONTROL INFORMATIONENGINE FAMILY : THIS ENGINE CONFORMS TO 2003 U.S. EPA REGULATIONS FOR MARINE SI ENGINES.FELs :
TROLLING SPEED :rpm SPARK PLUG GAP (mm) :g/kw-hr
INFORMATION ANTIPOLLUTIONCATEGORIE DU MOTEUR : CE MOTEUR EST CONFORME AUX NORMES U.S. 2003 EPA POUR MOTEURS NAUTIQUES SI.FELs :
REGIME EMBRAYE :tr/mm BOUGIE-ECARTEMENT (mm) :g/kw-hr
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Do not attempt to modify this watercraft!
Modifications to your watercraft may
reduce safety and reliability, and render
the watercraft unsafe or illegal for use.

Attach the engine shut-off cord (lanyard)
to wrist and keep it free from the handle-
bars so that the engine stops if the opera-
tor falls off. After riding, remove the
engine shut-off cord from the watercraft to
avoid accidental starting or unauthorized
use by children or others.

Scan carefully for swimmers and stay
away from swimming areas. Swimmers
are hard to see and you could acciden-
tally hit someone in the water.

Avoid being hit by another boat! You
should always take the responsibility to
watch for traffic; other boaters may not be
watching for you. If they do not see you,
or you maneuver more quickly than other
boaters expect, you risk a collision.

Maintain a safe distance from other boats
or watercraft, and also watch for boats’ ski
ropes or fishing lines. Obey the “Safe
boating rules,” and be sure to check
behind you before making a turn. (See
Safe boating rules on page 1-17.)
EJU01382
Recommended equipment
The following items should be carried on
board your watercraft:

Sound-signaling device
You should carry a whistle or other sound-
signaling device that can be used to sig-
nal other boats.

Visual distress signals
It is recommended that an authority-
approved pyrotechnic device be stored in
a waterproof container on your watercraft.
A mirror can also be used as an emer-
gency signal. Contact your Yamaha
dealer for more information.

Watch
A watch is helpful so you will know how
long you have been operating.

Towline
A towline can be used to tow a disabled
watercraft in an emergency.
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EJU01003
Hazard information

When transporting or storing your water-
craft, always place the fuel cock knob in
the “OFF” position, otherwise gasoline
may overflow from the carburetor.

Never start the engine or let it run for any
length of time in an enclosed area.
Exhaust fumes contain carbon monoxide,
a colorless, odorless gas that may cause
loss of consciousness and death within a
short time. Always operate the watercraft
in an open area.
EJU01847
Watercraft characteristics

Jet thrust turns the watercraft. Releasing
the throttle completely produces only min-
imum thrust. If you are traveling at speeds
above trolling, you will have rapidly
decreasing ability to steer without throttle.
You may still have some turning ability
immediately after releasing the throttle,
but once the engine slows down, the
watercraft will no longer respond to han-
dlebar input until you open the throttle
again or you reach a trolling speed. Prac-
tice turning in an open area without
obstructions until you have a good feel for
this maneuver.

This watercraft is water-jet propelled. The
jet pump is directly connected to the
engine. This means that jet thrust will pro-
duce some movement whenever the
engine is running. There is no “neutral”
position. You are in either “forward” or
“reverse,” depending upon the shift lever
position.

Do not use the reverse function to slow
down or stop the watercraft as it could
cause you to lose control, be ejected, or
impact the handlebars.
This could increase the risk of back/spinal
injury (paralysis), facial injuries, and bro-
ken legs, ankles, and other bones. You
could also damage the shift mechanism.
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Reverse can be used to slow down or
stop during slow speed maneuvering,
such as when docking. Once the engine
is idling, shift to reverse and gradually
increase engine speed. Make sure that
there are no obstacles or people behind
you before shifting into reverse.

Keep away from intake grate 1 while the
engine is on. Items such as long hair,
loose clothing, or PFD straps can become
entangled in moving parts resulting in
severe injury or drowning.

Never insert any object into the jet thrust
nozzle 2 while the engine is running.
Severe injury or death could result from
coming in contact with the rotating parts
of the jet pump.

Stop the engine and remove the clip 3
from the engine shut-off switch 4 before
removing any debris or weeds, which may
have collected around the jet intake.
EJU01983
Water-skiing
You can use the watercraft for water-ski-
ing if it has the seating capacity to carry the
operator, a rearward-facing spotter, and the
water-skier when he or she is not skiing.
The watercraft must also have a cleat 1
designed to pull a ski towrope; do not attach
the tow rope to any other location.
It is the watercraft operator’s responsibility
to be alert to the safety of the water-skier
and others. Know and follow all local water-
skiing regulations in effect for the waters in
which you will be operating.
The operator should be comfortable car-
rying passengers before attempting to pull a
skier.
The following are some important consid-
erations for minimizing risks while water-ski-
ing.

The skier should wear an approved PFD,
preferably a brightly colored one so boat
operators can see the skier.

The skier should wear protective clothing.
Severe internal injuries can occur if water
is forced into body cavities as a result of
falling into the water. Normal swimwear
does not adequately protect against
forceful water entry into rectum or vagina.
The skier should wear a wetsuit bottom or
clothing that provides equivalent protec-
tion.
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EJU01007
FEATURES AND
FUNCTIONS
Location of main components .............. 2-1
Operation of controls and
other functions ........................................ 2-4
Rear seat ................................................ 2-4
Front seat ............................................... 2-5
Hood ....................................................... 2-6
Fuel tank filler cap .................................. 2-7
Oil tank filler cap ..................................... 2-7
Fuel cock knob ....................................... 2-8
Engine stop switch ................................. 2-9
Engine shut-off switch ............................ 2-9
Choke knob ............................................ 2-9
Throttle lever ........................................ 2-10
Start switch ........................................... 2-10
Cooling water pilot outlet ..................... 2-11
Steering system ................................... 2-11
Tilt lever ................................................ 2-12
Shift lever ............................................. 2-13
Quick Shift Trim System (QSTS)
selector ................................................. 2-14
Handgrip ............................................... 2-16
Side grips ............................................. 2-16
Engine overheat warning system ........ 2-17
Multifunction meter ............................... 2-18
PADLOC (Programmable digital
locking ignition) .................................... 2-19
Tachometer .......................................... 2-21
Speedometer ....................................... 2-22
Fuel meter ............................................ 2-22
Engine oil meter ................................... 2-23
Clock .................................................... 2-23
Hour meter ........................................... 2-24
Trip timer .............................................. 2-24
Tripmeter .............................................. 2-25
Fuel warning indicator .......................... 2-25
Oil warning indicator ............................ 2-26
Engine overheat warning indicator ...... 2-26
Battery warning indicator ..................... 2-27
Storage compartments ........................ 2-28
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EJU01008
Location of main components
1Cooling water pilot outlet
Use to verify cooling water flow.
2Bow eye
Use to attach rope for transporting, mooring or
towing the watercraft in an emergency.
3Front storage compartment
4Hood
5Fuel cock knob
Use to select either normal or reserve fuel flow
from the fuel tank to the carburetors, or to shut
off fuel flow.
6Handlebars
Use to control direction.
7Fuel tank filler cap
8Mooring eye
Use to attach a rope for mooring only.
9Oil tank filler cap
0Choke knob
Use to start a cold engine.
AFootwell
Use to place feet for balance.BFire extinguisher container
Use to store the fire extinguisher.
CIntake grate
Prevents debris from getting into the jet pump.
DSpeed sensor
EJet intake
FDrive shaft
Transmits power from engine to the jet pump.
GHandgrip
Use for suppor t when boarding the watercraft
or when seated facing rearward and acting as
a spotter for a water-skier.
HRear seat
IFront seat
JGlove compartment
KRear storage compartments
LTilt lever
Use to adjust the tilt of the handlebars.
MSide grips
Use for suppor t when riding as a passenger.
UGU572.book Page 1 Wednesday, August 28, 2002 1:31 PM