2003 YAMAHA SUV 1200 oil capacity

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Filling the fuel tank
CAUTION:@ Be careful when refueling. Avoid getting
water or other contaminants in the fuel
tank. Contaminated fuel can cause poor
running or engine damage.
@
1. Remove the rear and front seats. (See
pages 2-4 to 2-5 for seat removal and
installation procedures.)
2. Remove the fuel tank filler cap, and
slowly add fuel to the fuel tank.
3. Stop filling when the fuel level just
reaches the bottom a of the engine oil
tank.
4. Add 15 L (4 US gal, 3.3 Imp gal) to fill the
fuel tank.
WARNING@ Do not add more than 15 L (4 US gal,
3.3 Imp gal) to the fuel tank, otherwise
fuel can overflow when filling the fuel
tank or when it warms up and expands.
@
NOTE:@
The fuel tank is full when the fuel level b
is visible behind the oil tank.

The rear and front seats must be removed
in order to watch the fuel level in the fuel
tank while adding fuel.

Do not fill into the filler tube because gas-
oline could overflow.
@
Fuel tank capacity:
Total: 70 L (18.5 US gal, 15.4 Imp gal)
Reserve: 12 L (3.2 US gal, 2.6 Imp gal)
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Filling the oil tank
WARNING@
Do not add gasoline to the oil tank.
Fire or explosion could result.

Oil in the bilge is a serious fire hazard.
Wipe up any spilled oil immediately.
@
CAUTION:@ Do not allow the oil tank to become com-
pletely empty. If the oil tank becomes
empty the oil injection pump must be
bled to ensure proper oil flow, otherwise
engine damage may occur. If bleeding of
the oil pump is necessary, have a
Yamaha dealer bleed it.
@
1. Remove the rear and front seats to
access the oil filler cap. (See pages 2-4
and 2-5 for seat removal and installation
procedures.)
2. Open the oil tank filler cap, and very
slowly add engine oil to the oil tank.
3. Stop pouring when the oil just reaches
the bottom of the filler tube.
NOTE:@
The rear and front seats must be removed
in order to watch the oil level in the oil
tank while adding oil.

Be careful not to spill oil or overfill the
tank.

Do not fill into the filler tube because oil
could overflow.
@
Oil tank capacity:
5.5 L (1.5 US gal, 1.2 Imp gal)
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Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
(

) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
*1: Grease capacity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease capacity: 6.0–8.0 cm3 (0.20–0.27 oz)
*3: Grease capacity: 8.0 cm3 (0.27 oz)
*4: Grease capacity: 2.0 cm3 (0.07 oz)
*5: After every use
*6: Before every use
*7: Inspect fluid level before every use
MAINTENANCE INTERVAL
INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
6
months12
months12
months24
months
Spark plug Inspect, clean, adjust




4-15
Lubrication points Lubricate


4-16
Intermediate housing Lubricate❍
*1

*2

*2 4-19
Starter motor idle gear Lubricate❍
*3

*4

*4 4-19
Fuel system Inspect❍❍
4-10
Fuel filter Check, clean, replace❍❍
4-11
Fuel tank Clean❍
4-11
Oil injection system Inspect, clean❍❍
—
Carburetor setting Inspect, adjust❍❍❍
4-22
Trolling speed Inspect, adjust


4-22
Carburetor throttle shaft Inspect❍❍
—
Cooling water passages Flush

*5 4-1
Water inlet strainer Inspect, clean❍❍
—
Bilge strainer Clean


—
Impeller Inspect

*6❍❍
5-4
Jet thrust nozzle angle Inspect


4-13
Steering master Inspect❍❍❍
—
QSTS mechanism Inspect

*6❍❍
4-14
Shift cable and mechanism Inspect, adjust

*6❍❍
4-13
Throttle lever Check operation

*6 4-13
Throttle cable Inspect, adjust


4-13
Choke knob Check operation

*6 4-19
Choke cable Inspect, adjust❍❍
4-19
Stern drain plugs Inspect, replace

*6❍❍
3-7
Battery Inspect

*7❍❍
4-20
Rubber coupling Inspect❍
—
Engine mount Inspect❍
—
Nuts and bolts Inspect❍❍❍
—
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Specifications
MODEL
ITEMUnit SUV1200
WATERCRAFT CAPACITY
Maximum people on board Number of people 4
Maximum load capacity kg (lb) 300 (662)
DIMENSIONS
Length mm (in) 3,850 (151.6)
Width mm (in) 1,510 (59.4)
Height mm (in) 1,140 (44.9)
Dry weight kg (lb) 370 (816)
PERFORMANCE
Maximum output kW (PS) @ r/min 99.3 (135)@ 6,750
Maximum fuel consumption L/h (US gal/h, Imp gal/h) 53.0 (14.0, 11.7)
Cruising range at full throttle hr. 1.3
Trolling speed r/min 1,250–1,350
ENGINE
Engine type 2-stroke
Number of cylinders 3
Engine displacement
cm
3 (cu in)1,131 (69.01)
Bore & stroke mm (in) 84 ×
68 (3.31 ×
2.68)
Compression ratio 6.0:1
Lubrication system Oil injection
Cooling system Water cooled
Starting system Electric starter
Ignition system Digital CDI
Spark plug BR8HS (NGK)
Spark plug gap mm (in) 0.6–0.7 (0.024–0.028)
Battery capacity V-AH 12-19
Charging system Flywheel magneto
DRIVE UNIT
Propulsion system Jet pump
Jet pump type Axial flow, single stage
Impeller rotation Counterclockwise (viewed from rear)
Transmission Direct drive from engine
Jet thrust nozzle angle Degree 26 + 26
Trim nozzle angle Degree -7, -2, 3, 8, 13
FUEL AND OIL
Recommended fuel Regular unleaded gasoline
Minimum octane rating PON
RON86
90
Recommended engine oil YAMALUBE 2-W, or an equivalent NMMA-
certified TC-W3 marine oil
Fuel tank capacity
Total L (US gal, Imp gal) 70 (18.5, 15.4)
Reserve L (US gal, Imp gal) 12 (3.2, 2.6)
Oil tank capacity L (US gal, Imp gal) 5.5 (1.5, 1.2)
UGU572.book Page 24 Wednesday, August 28, 2002 1:31 PM