
10 High beams on 
11 Fault in SRS system 
12 Brake circuit not working (brake fluid level  too low) and  EBD 
13 Battery  charge failure 
14 Parking brake applied  
15 Low oil pressure 
16 ABS  (anti-lock brakes)  malfunction 
17 Automatic transmission: position W,  4 or 3 or L 
18 Malfunction  indicator light 
19 Immobilizer  on 
20 Service Reminder  Indicator 
21 DSA  (option) 
22 High coolant  temperature warning light 
23 Low fuel warning light
Starting check 
After a  few seconds, all lights except 16 and  19 will go out. Once the engine starts, these lights will also go out.
* Indicates failure of a  brake light, not failure of the braking system (see item 12).
pg. 22 Warning lights
The warning lights described on pages 22 and 23 should never stay on when driving
When the ignition key  is turned on and  before the engine starts, all of the warning lights should go on to test the
function of the bulbs. Should a  light not go off after the engine has started, the system indicated should be  inspected.
However, the parking brake reminder light will not go off until the parking brake has been fully released.
 Supplemental Restraint System (SRS)
If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a  fault. Drive to
an  authorized Volvo retailer for an  inspection of the system. See  the SRS section for more information. 
Oil pressure warning light
If the light  comes on while driving,  stop the car and then stop the engine immediately and check  the engine oil
level . See  page 114.
 If the light stays on after restart, have the car towed  to the nearest authorized Volvo retailer. After
hard driving, the light may come on occasionally when the engine is idling. This is normal, provided it goes off when
the engine speed is increased.
 Parking  brake reminder light
This light will be  on when the parking brake (hand brake) is applied.  The parking brake lever is situated between the
front  seats.
Canadian models are equipped with this  warning light: 
WARNING!
If the fluid level  is below  the lowest MIN  mark in the brake fluid reservoir: DO  NOT DRIVE. Tow the car to a
Volvo retailer and  have the brake system checked and  any  leakage repaired.
Brake failure warning light
ProCarManuals.com 

If the light  comes on while driving or  braking, stop immediately, open the hood and check  the brake fluid  level
in the reservoir. See  page 116 for reservoir position. 
If the control lamp still  stays on, the EBD (Electronic  Brakeforce  Distribution) is not working. 
Drive to your Volvo retailer. See  ABS  control lamp and  also page 73.
 
Canadian models are equipped with this  warning light: 
Bulb failure warning light
The light will come on if one  of the brake light bulbs are defective when the brake pedal is pressed. 
Check the fuse and  bulb. See  sections "Replacing bulbs" and  "fuses".
pg. 23 Warning lights, Daytime Running  Lights
 DSA  (option) 
Dynamic Stability Assistance
This is a  system which  helps keep the drive wheels from  spinning.  The light flashes  if the road surface  is slippery, the
wheels are spinning  and  the system is working. 
The control light comes on if a  fault occurs in the DSA  system. It also comes on if the system is switched off via the
switch. 
For more information see page 30.
 Service Reminder Light
This light will come on according  to preset service intervals  or after 750 hours of driving or after 12 months,
whichever occurs first. It is a  reminder to the driver that the service interval has been exceeded. The light will stay on
for 2 minutes after start until reset by the servicing retailer.
Anti-lock Brake system (ABS)
If the warning lamp lights up there is a  malfunction of the ABS  system (the standard braking system will however
function). The vehicle should be  driven to a  Volvo retailer for inspection. 
See  page 73
 for additional information.
Malfunction Indicator Lamp  
On-Board Diagnostics II (OBDII):  As you drive, a  computer called "OBDII" monitors your car's engine,
transmission, electrical and  emission systems. The CHECK ENGINE light will light up if the computer senses a
condition that potentially may need correcting. When this  happens, please have your car checked by a  Volvo retailer as
soon as possible.
A CHECK ENGINE light may have many causes. Sometimes,  you may not notice  a  change in your car's behavior.
Even so, an  uncorrected condition could hurt fuel economy, emission cleanliness, and  driveability. Extended driving
without correcting the cause could even damage other components in your car.
Canadian models are equipped with this  warning light: 
NOTE : If the fuel filler  cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
Lamp may indicate a  fault. However, your vehicle's performance will not be  affected. Use only Volvo original or
approved fuel filler  caps.
Daytime Running Lights:
ProCarManuals.com 

NOTE: A defective turn signal bulb will cause the turn signal indicator and  remaining signal lights to flash  more
rapidly than normal.
Home Safe lighting  
When you leave your car at night, you can make use of the exterior courtesy lighting function:
 Remove the key  from  the ignition switch.
 Pull the turn signal lever towards the steering wheel (as when using the headlight flasher function).
The low beam headlights will now remain on for 30 seconds to light your way. 
Repeat the above measures if you want  to switch off the Home  Safe Lighting.  
Wipers/washers
1 "Single sweep" position:  
The switch returns automatically  when released.
2 Intermittent wiper  
The wipers will sweep approximately every 5 seconds (car speed depending).
3 Wipers, normal speed
4 Wipers, high speed
5 Windshield wiper/washer, headlight  wiper/washer. 
The wipers will make 2-3 sweeps across the windshield and  headlights and  1 additional sweep after 3 seconds.
6 Tailgate window wiper  (V40)
The tailgate  wiper switch has three positions:
 : Intermittent
O : Off
 : Continuous
Tip  function When pressing switch 7 briefly the wiper will make one  sweep, independent of the interval
Backing  up When the vehicle is put into reverse  with the windshield wipers on and  tailgate  wiper off, the rear window
wiper will come on for two sweeps.
7 Tailgate window washer (V40)  
The washer keeps working for as long as you keep the button depressed.  
The wiper will make 2-3 sweeps after the lever is released and  1 sweep after 3 seconds.
   
Contents | Top of Page
ProCarManuals.com 

2 0 0 3 
VOLVO
S40 & V40
Chapter 6 - In case of an emergency
pg. 85 In case of an emergency
In case of an emergency
Even if you maintain your car in good running condition, there is always the possibility that something might go wrong
and  prevent you from  driving, such as a  punctured tire, blown fuse or bulb, etc. For additional information, see section
"ON CALL Road Assistance" in chapter  9
. 
Tool  kit, Jack
86
Tire changing87
Replacing bulbs89
Replacing fuses95
Replacing wiper  blades98
In  case of emergency99
Manually closing  the sun  roof100
pg. 86 Tool kit, Jack
Tool  kit and jack  
The tool kit and  jack are under the carpet  in the cargo space floor,  next to the spare wheel.
Contents of tool kit 
1. Combined screwdriver/socket wrench  
2. Lug wrench  
3. Crank  (for the jack) 
4. Gloves
ProCarManuals.com 

Lift the wheel and  place it on the hub.
Install the wheel lugs and  tighten handtight.
Using the lug wrench.  Tighten crosswise until all lugs are snug.
Lower the vehicle to the ground and  alternately tighten the lugs crosswise to 81 ft. lbs. (110 Nm).
Install the wheel cover (where applicable).
CAUTION:
 Correct tightening torque on wheel lugs must  be  observed. The wheel lugs should never be  greased or lubricated.
Extended, chromed wheel lugs must  not be  used with steel rims, as they make it impossible to fit the hub caps.
pg. 89 Replacing bulbs
Removing high/low beam headlight  bulbs
 Your car is fitted with separate high and  low beam bulbs.
 Switch off the lights and  remove the ignition key.
 Open the hood.
 Pull off the rubber cover from  the rear of the bulb unit to be  replaced.
 Release the retaining spring and  withdraw the connector/bulb from  the headlight unit. Pull the bulb out of the
connector.
NOTE: Never touch the glass of a  bulb with your fingers: this  could leave traces of grease or oil on the glass which
then evaporate  and  may damage the reflector.
pg. 90 Replacing bulbs
ProCarManuals.com 

Installing high/low beam headlight  bulbs
 Insert the new bulb in the headlight unit
 Reconnect the connector  and  wiring.
 Press the retaining spring over the connector/bulb until it clicks into position.
 Reinstall the rubber cover at the rear of the headlight unit.
 Put the hard plastic cover in place above the headlight housing and  press the tab down to secure the cover.
NOTE: Never touch the glass of a  bulb with your fingers: this  could leave traces of grease or oil on the glass which
then evaporate  and  may damage the reflector.
Side marker lamp replacement
Slide the lamp insert backward  and  pull out. Try  to loosen the lamp insert with your fingers if possible. Otherwise use
a  stiff piece of plastic or wood to protect the paint. Turn  the bulb holder counter-clockwise and  pull out. Replace with
a  new bulb. Press in the bulb holder and  twist  clockwise. Reinstall the lamp insert by pressing it into the bodywork.
pg. 91 Replacing bulbs
ProCarManuals.com 

Front  direction indicators and parking lights
Removing the bulb:
 Loosen  the screw (A) between the headlight and  direction indicator housings (max. 2 complete turns
counterclockwise), using the screwdriver supplied in the tool kit.
 Press clip (D) and  move the direction indicator housing forward.
 With the wiring still  attached, turn bulb holder slightly  counterclockwise and  withdraw it from  the lamp housing.
 Pull the bulb to remove.
Replacement
 Insert a  new bulb in the holder.
 Re-insert the bulb holder in the lamp housing and  turn it clockwise until it clicks into place.
 Press the lamp housing into place.
Make sure than locating pin (B) fits into the hole in the fender and  slotted hole (C) around the screw.
 Tighten the screw.
pg. 92 Replacing bulbs
ProCarManuals.com 

Replacement of rear light  bulbs - S40
All the bulbs in the rear light unit are replaced  from  inside the trunk
Procedure:
 Switch off the lights and  remove the ignition key.
 Turn  the clip 90° and  pull it out. Fold the panel in the boot towards the middle so as to get access to the bulb holder.
 Push  catches  A and  B in and  remove the bulb holder. The bulbs are held in the bulb holder.
 Leave  the connector  and  cables connected to the bulb holder.
 Remove the bulb by pressing it inwards and  turning it a  few degrees counterclockwise.
 Insert a  new bulb into the bulb holder and  replace  the holder. Check that the bulb works  and  refit the panel.
Replacement of rear light  bulbs - V40
All the bulbs in the rear light unit are replaced  from  inside the cargo area.
Procedure:
 Switch off the lights and  remove the ignition key.
 Open the cover in the panel
 Push  catches  A and  B in and  remove the bulb holder. The bulbs are held in the bulb holder.
 Leave  the connector  and  cables connected to the bulb holder.
 Remove the bulb by pressing it inwards and  turning it a  few degrees counterclockwise.
 Insert a  new bulb into the bulb holder and  replace  the holder. Check that the bulb works  and  refit the cover.
1 Tail light (rear  parking light) 5W
2 Direction indicator 21W
3 Brake light 21W
4 Tail light 5W
5 Backup light 21W
6 Rear fog light (Left side only) 21W
pg. 93 Replacing bulbs
ProCarManuals.com