
10 High beams on 
11 Fault in SRS system 
12 Brake circuit not working (brake fluid level  too low) and  EBD 
13 Battery  charge failure 
14 Parking brake applied  
15 Low oil pressure 
16 ABS  (anti-lock brakes)  malfunction 
17 Automatic transmission: position W,  4 or 3 or L 
18 Malfunction  indicator light 
19 Immobilizer  on 
20 Service Reminder  Indicator 
21 DSA  (option) 
22 High coolant  temperature warning light 
23 Low fuel warning light
Starting check 
After a  few seconds, all lights except 16 and  19 will go out. Once the engine starts, these lights will also go out.
* Indicates failure of a  brake light, not failure of the braking system (see item 12).
pg. 22 Warning lights
The warning lights described on pages 22 and 23 should never stay on when driving
When the ignition key  is turned on and  before the engine starts, all of the warning lights should go on to test the
function of the bulbs. Should a  light not go off after the engine has started, the system indicated should be  inspected.
However, the parking brake reminder light will not go off until the parking brake has been fully released.
 Supplemental Restraint System (SRS)
If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a  fault. Drive to
an  authorized Volvo retailer for an  inspection of the system. See  the SRS section for more information. 
Oil pressure warning light
If the light  comes on while driving,  stop the car and then stop the engine immediately and check  the engine oil
level . See  page 114.
 If the light stays on after restart, have the car towed  to the nearest authorized Volvo retailer. After
hard driving, the light may come on occasionally when the engine is idling. This is normal, provided it goes off when
the engine speed is increased.
 Parking  brake reminder light
This light will be  on when the parking brake (hand brake) is applied.  The parking brake lever is situated between the
front  seats.
Canadian models are equipped with this  warning light: 
WARNING!
If the fluid level  is below  the lowest MIN  mark in the brake fluid reservoir: DO  NOT DRIVE. Tow the car to a
Volvo retailer and  have the brake system checked and  any  leakage repaired.
Brake failure warning light
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If the light  comes on while driving or  braking, stop immediately, open the hood and check  the brake fluid  level
in the reservoir. See  page 116 for reservoir position. 
If the control lamp still  stays on, the EBD (Electronic  Brakeforce  Distribution) is not working. 
Drive to your Volvo retailer. See  ABS  control lamp and  also page 73.
 
Canadian models are equipped with this  warning light: 
Bulb failure warning light
The light will come on if one  of the brake light bulbs are defective when the brake pedal is pressed. 
Check the fuse and  bulb. See  sections "Replacing bulbs" and  "fuses".
pg. 23 Warning lights, Daytime Running  Lights
 DSA  (option) 
Dynamic Stability Assistance
This is a  system which  helps keep the drive wheels from  spinning.  The light flashes  if the road surface  is slippery, the
wheels are spinning  and  the system is working. 
The control light comes on if a  fault occurs in the DSA  system. It also comes on if the system is switched off via the
switch. 
For more information see page 30.
 Service Reminder Light
This light will come on according  to preset service intervals  or after 750 hours of driving or after 12 months,
whichever occurs first. It is a  reminder to the driver that the service interval has been exceeded. The light will stay on
for 2 minutes after start until reset by the servicing retailer.
Anti-lock Brake system (ABS)
If the warning lamp lights up there is a  malfunction of the ABS  system (the standard braking system will however
function). The vehicle should be  driven to a  Volvo retailer for inspection. 
See  page 73
 for additional information.
Malfunction Indicator Lamp  
On-Board Diagnostics II (OBDII):  As you drive, a  computer called "OBDII" monitors your car's engine,
transmission, electrical and  emission systems. The CHECK ENGINE light will light up if the computer senses a
condition that potentially may need correcting. When this  happens, please have your car checked by a  Volvo retailer as
soon as possible.
A CHECK ENGINE light may have many causes. Sometimes,  you may not notice  a  change in your car's behavior.
Even so, an  uncorrected condition could hurt fuel economy, emission cleanliness, and  driveability. Extended driving
without correcting the cause could even damage other components in your car.
Canadian models are equipped with this  warning light: 
NOTE : If the fuel filler  cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
Lamp may indicate a  fault. However, your vehicle's performance will not be  affected. Use only Volvo original or
approved fuel filler  caps.
Daytime Running Lights:
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2 0 0 3 
VOLVO
S40 & V40
Chapter 9 - Specifications
pg. 121 Specifications
Specifications
This chapter  contains facts and  figures pertaining to the technical specifications of your car.  Oil/fluids  specifications
122
Engine  specifications123
Cooling/fuel/distributor ignition systems124
Front/rear suspensions124
Transmission, Capacities,  Vehicle loading125
Electrical system/bulbs126
Dimensions/weights127
Volvo On Call roadside assistance128
pg. 122 Oil/fluid specifications
Oil quality 
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ,  SJ/CF  and  SJ/Energy Conserving.
Oil additives must not be used  
Viscosity (stable ambient temperatures):
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Engine  oilQuality:
 Meeting minimum ILSAC specification GF-2, including
ACEA A1, API SJ,  SJ/CF  and  SJ/Energy Conserving. Capacity (incl. filter)
: 5.7
US qts (5.4 liters). 
Capacity (excl. filter) : 5.3
US qts (5.0 liters)
Automatic
transmission
fluid Quality:
 JWS-3309 P/N 1161540 Capacity:
 8 US qts. (7.6
liters)
Power steering
fluid Quality:
 ATF oil Capacity:
 1.05 US qts. (1
liters)
Brake fluid Quality: DOT 4+  boiling point >536°F (280°C), P/N 9437433 Capacity:
 0.42 US qts.
(0.4 liters)
All specifications are subject to change without notice.
pg. 123 Engine
Engine
Liquid-cooled, gasoline, inline, 4-cylinder, turbocharged engine. Aluminum alloy cylinder block with cast-iron
cylinder liners cast directly into the block. Aluminum alloy cylinder head with double overhead camshafts and  separate
intake  and  outlet channels.
Engine lubrication is provided by an  eccentric pump driven from  the crankshaft. Full-flow type oil filter.  Exhaust
emission control is accomplished by multiport fuel injection, a  heated oxygen  sensor and  a  three-way catalytic
converter. Designation: Volvo B 4204 T4
Output 170 hp at 5500 rpm (127 kW  at 92 rps)
Max torque 177 ft. lbs. at 1800-5000 rpm (240 Nm at 30-75 rps)
Number of cylinders 4
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 1.95 liters (118.9 cu.  in.)
Compression ratio 9.0:1
Number of valves 16
Valve clearance mechanical
All specifications are subject to change without notice.
pg. 124 Specifications
Cooling system  
Type: Positive pressure, closed system 
Thermostat begins to open  at 186° F (90° C) 
Coolant:  Volvo original coolant/antifreeze (50/50 water-antifreeze  mix). 
Capacity: 6 US qts. (5.7 liters)
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Fuel tank : 16 US gal. (60 liters) 
Cooling system : 6 US qts. (5.7 liters) 
Engine oil (incl. filter) : 5.7 US qts. (5.4 liters) 
Engine oil (excl. filter) : 5.3 US qts. (5.0 liters) 
Automatic transmission : 8 US qts (7.6 liters) 
Power steering fluid : 1.05 US qts (1 liters) 
Washer fluid reservoir : 3.9 US qts. (3.75 liters) 
Brake system : 0.42 US qts (0.4 liters)
Vehicle loading 
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label.  The label  is located on the inside of the fuel filler  door. The label  also lists vehicle load limits. Do
not load your car beyond  the indicated limits.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and  can possibly lead to failure
resulting in loss of vehicle control without prior  warning.
All specifications are subject to change without notice.
pg. 126 Specifications
Electrical system
12 Volt, negative ground. 
Voltage-controlled generator. Single-wire system with chassis and  engine used as conductors.
Battery  
Voltage:  12 Volt, capacity: 600 A/100 min 
The battery contains corrosive and  poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this  matter.
Generator  
Rated output: 120 A
Bulbs
Bulb US no.Power Socket No/bulbs
Headlights
High beam H755W - 2
Low beam H755W - 2
Parking lights and  Turn  signals, front 3457NA26/7W/30/2.2cp W2.5  16q 2
Turn  signals, rear 115621W/32cp BA 15 s 2
Side direction indicators -5W W  2.1x9.5 d 2
Tail lights 675W/4cp BA 15 s 4
Brake lights 115621W/32cp BA 15 s 2
Backup lights 115621W/32cp BA 15 s 2
Rear fog light 115621W/32cp BA 15 s 1
Front fog lights H355 W PK22.5 2
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2 0 0 3 
VOLVO
S40 & V40
INDEX
pg. 143 - 145 Index
A
ABS 23
,73
Adjustable steering wheel34
Advanced user Mode (AUM) - radio141
Air conditioning37
Air distribution36
Air filter  - engine110
Air vents35
Airbag (SIPS)8
Airbag (SRS)4
Alarm43
Anti-lock Brake System  (ABS)23,73
Anti-theft code130
Antifreeze75,117
Ashtrays33
Audio system HU -415131
Audio system HU -615132
Audio systems129
AUM - Advanced user Mode - radio141
Automatic car washing104
Automatic transmission67,68,69,125
Automatic transmission fluid122
Auxiliary socket33
B
Battery75
,126
Battery  maintenance119
Booster cushion11
Brake failure warning light22
Brake fluid116,122
Brake fluid warning light22
Brake system73,74
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Lubrication113
Luggage strap  (V40)56
Lumbar support47,48
M
Maintenance service109
Malfunction  indicator lamp23
Manual transmission fluid122
Manually closing the sun roof100
Mirrors - rear/side  view50
O
Occupant safety16
Octane rating63
Oil - engine115
Oil pressure warning light22
Opening  the trunk from  the inside S4046
P
Paint touchup102
Parking brake32
Parking brake reminder light22
PCV  system110
Polishing104
Power seats48
Power steering fluid116,122
PROPOSITION  65 WARNING72,119
R
Radio tuning modes - changing142
Rear fog light24
Rear suspension124
Rear waste bin34
Refueling63
Remote control (central locking system)41
Remote keyless  entry system41
Replacing bulbs90, 92, 93, 94
Replacing fuses95
Replacing number plate  lighting - V4094
Reporting safety defects16
Road assistance128
Roadholding59
Roof rails/racks59
S
Safety defects - reporting16
Safety locks - child49
Seat belt maintenance16
Seat belts2,3
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Transmission Lamp67
Trip Computer27
Trip odometer20
Trunk  - opening from  the inside - S4046
Tuning modes, radio - changing142
Turn  signals25
U
UNIFORM TIRE QUALITY  GRADING83
Uniform  tire quality grading83
Upholstery  - cleaning105
V
Vanity mirrors51
Vehicle Identification Number (VIN)108
Vehicle loading125
Volvo On Call128
Volvo SRS4
W
W  - Winter/Wet Weather67
Warning flashers26
Warning lights22,23
Warranty109
Washer fluid reservoir118
Washing103
Waste bin - rear34
Waxing104
Weights127
Wheel changing86, 87, 88
Wheels and  tires80
Whiplash Protection System  (WHIPS)9
WHIPS9
Windows - electrically -operated38
Windshield wiper blades - replacing98
Winter driving75
   
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