2003 TOYOTA MR2 SPYDER Owners Manual

2402003 MR2 from Aug. ’03 Prod. (OM17511U)
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):10.4 (11.0, 9.2)
Coolant type: “Toyota Super Long Life Coolant” is
filled in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life
Coolant” or similar high quality ethylene
glycol based nonsilicate, nonamine,
nonnitrite, and nonborate coolant with
longlife hybrid organic acid technology.
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 °C (68 °F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates:
5 A max. CLUTCH (manual transmission only)
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Vehicle with limitedslip differential
1.8 (1.9, 1.6)
Vehicle without limitedslip differential 1.9 (2.0, 1.7)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
SEQUENTIAL MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Vehicle with limitedslip differential2.1 (2.2, 1.8)
Vehicle without limitedslip differential
2.3 (2.4, 2.0)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90 SEQUENTIAL MANUAL TRANSMISSION
SYSTEM
Fluid type:
Sequential M/T Fluid or equivalent
NOTICE: Using Fluid other than Toyota
Genuine Sequential M/T Fluid may
cause deterioration in shift performance
and durability, and ultimately damage
the sequential manual transmission of
your vehicle.
03 07.07

2412003 MR2 from Aug. ’03 Prod. (OM17511U)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.): 85 (3.4)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 5—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Toyota P.S fluid EH or equivalent
03 07.07

2422003 MR2 from Aug. ’03 Prod. (OM17511U)
Tires
Tire size and cold tire inflation pressure:
Except spare tire
Ti r e siz eTi r e inf lat ion pr es s ur e
kPa (kgf/cm2 or bar, psi)Wheel size
Front185/55R15 81V180 (1.8, 26)15 6JJ
Rear215/45R16 86W220 (2.2, 32)16 7JJ
Spare tire
Ti r e siz e
Tire inflation pressure kPa (kgf/cm2 or bar, psi)Wheel size
185/55R15 81V180 (1.8, 26)156JJ
Wheel nut torque, N·m (kgf·m, ft·Ibf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pres- sure” through “Aluminum wheel precautions”, page 211 through 219 in Section 72.
03 07.07

2432003 MR2 from Aug. ’03 Prod. (OM17511U)
Fuses
SB73067
Trunk room
Fuses (type A)1. 30 A: Spare fuse
2. 15 A: Spare fuse
3. 20 A: Spare fuse
4. RDI FAN 30 A: Electric cooling fans
5. ABS1 30 A: Antilock brake system
6. CDS FAN 30 A: Electric cooling fans
7. HEAD LH UPR 10 A: Lefthand head-
light (high beam)
8. HEAD RH UPR 10 A: Righthand
headlight (high beam)
9. WASHER 10 A: Windshield wiper and
washer
SB73025a
Trunk room
10. HTR 10 A: Air conditioning system
11. WIPER 20 A: Windshield wiper and
washer
12. ECUIG 7.5 A: Power Steering system,
antilock brake system
13. FANIG 7.5 A: Electric cooling fans
14. TURN 7.5 A: Turn signal lights, emer-
gency flashers
15. GAUGE 7.5 A: Power window system,
gauges and meters, backup lights,
charging system, rear window defogger
system
16. SRS 7.5 A: SRS airbag system
SB73026b
Instrument panel
17. DEF 25 A: Rear window defogger sys-
tem
18. OBD 7.5 A: Onboard diagnosis sys-
tem
19. AM1 7.5 A: “GAUGE” “ACC” “TURN”
“ECUIG” “WIPER” “WASHER” “SRS”
“HTR 10A” “FANIG” fuses
20. ACC 25 A: “RADIO2” “CIG” fuses
21. DOOR 15 A: Power door lock system
22. FR FOG 15A: Front fog light
23. STOP 15 A: Stop lights, high mounted
stop light, sequential manual transmis-
sion system
03 07.07

2442003 MR2 from Aug. ’03 Prod. (OM17511U)
SB73068a
Engine compartment
24. TAIL1 20 A: “TAIL2” “PANEL” fuses
25. D P/W 20 A: Power window system
26. P P/W 20 A: Power window system
27. RADIO1 15 A: Power antenna, radio
28. DOME 10 A: Clock
29. ECUB 10 A: Daytime running light
system, g auges and meters
30. TAIL2 10 A: Taillights, parking lights,
license plate lights, gauges and meters
31. PANEL 7.5 A: Clock, illuminations
32. RADIO2 7.5 A: Gauges and meters,
outside rear view mirror system, clock 33. CIG 15 A:
Cigarette lighter
34. I/UP 7.5 A: Engine idle up system
35. ALTS 7.5 A: Charging system
36. ECUB1 25 A: “ECUB” “DOME” fuses
37. SMTB 10A: Sequential manual trans-
mission system
38. HORN 10 A: Horn
39. HAZ 15 A: Turn signal lights, emergen-
cy flashers
40. AM2 15 A: Starter system, multiport
fuel injection system/sequential multi-
port fuel injection system, SRS airbag
system
41. IG2 15 A: Ignition system, multiport
fuel injection system/sequential multi-
port fuel injection system
42. EFI1 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, engine immobilizer system
43. ETCS 15A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
44. HPU 30A: Sequential manual transmis-
sion system
45. HEAD RH LWR 10A: Righthand head-
light (low beam) 46. HEAD LH LWR 10A:
Lefthand head-
light (low beam)
47. EFI2 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
48. ST 7.5 A: Starter system
49. SMTIG 10A: Sequential manual trans-
mission system
50. DRL NO.1 7.5 A: Daytime running light
system
Fuses (type B)
51. ABS2 50 A: Antilock brake system
52. EHPS 50 A: Power steering system
53. MAIN 40 A: Starter system, “DRL
NO.1” “HEAD LH LWR” “HEAD RH
LW R ” f u s e s
54. HTR 40 A: Air conditioning system
Fuses (type C)
55. ALT 100 A: “AM1” “D P/W” “P P/W”
“DOOR” “STOP” “EHPS” “DEF” “TAIL1”
“OBD” “HTR 40A” fuses
03 07.07

2452003 MR2 from Aug. ’03 Prod. (OM17511U)
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS
Reporting safety defects for U.S. owners
Reporting safety defects for U.S. owners246
. . . . . . . . . . . . . . . . . . . . . .
03 07.07
SECTION 9

2462003 MR2 from Aug. ’03 Prod. (OM17511U)
If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
Safety Administration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc.
(Tollfree: 18003314331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc.To contact NHTSA, you may ei-
ther call the Auto Safety Hotline
tollfree at 18004249393 (or
3660123 in Washington, D.C.
area) or write to: NHTSA, U.S.
Department of Transportation,
Washington, D.C. 20590. You can
also obtain other information about
motor vehicle safety from the Hot-
line.
03 07.07
Reporting safety defects for
U.S. owners

2472003 MR2 from Aug. ’03 Prod. (OM17511U)
INDEX
Index
03 07.07
SECTION 10