2003 TOYOTA AVENSIS check mode

6009Y±02
H40004
SST(s)
H40005
Battery
SST(s)
±
SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH
60±41
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:

Disposal procedure of the RH side is the same as that for the LH side.

When scrapping a vehicle equipped with SRS or disposing of the curtain shield airbag assy LH, be sure
to deploy the airbag first in accordance with the procedure described belo\
w. If any abnormality occurs
with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:

Never dispose of the curtain shield airbag assy LH
that has an undeployed airbag.

The airbag produces an exploding sound when it is
deployed, so perform the operation outdoors and
where it will not create a nuisance to nearby resi-
dents.

When deploying the airbag, always use the specified
SST(s) (SRS Airbag Deployment Tool). Perform the
operation in a place away from electrical noise.

When deploying the airbag, perform the operation at
least 10 m (33 ft) away from the curtain shield airbag
assy LH.

The curtain shield airbag assy LH is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling the cur-
tain shield airbag assy LH with the deployed airbag.

Do not apply water, etc. to the curtain shield airbag
assy LH with the deployed airbag.

Always wash your hands with water after completing
the operation.
1. DISPOSE OF CURTAIN SHIELD AIR BAG ASSY LH (WHEN SCRAPPING VEHICLE DEPLOYMENT
METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the function of the SST(s) (See step 1±(a) on page
60±17).
(b) Disconnect the airbag connector.
(1) Sedan Models:Remove the roof headlining assy (See page
76±36).
(2) Liftback Models: Remove the roof headlining assy (See page
76±45).
(3) Wagon Models: Remove the roof headlining assy (See page
76±54).
(4) Using a screwdriver, disconnect the curtain shield airbag LH connector.
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B70206
LockUnlock
45

B66570
Protrusion Part
Front
Front
Mark
Protrusion Part
B66568Lock
Unlock
45

±
SEAT BELT REAR SEAT BELT (LIFTBACK MODELS)
61±21
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
17. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Makesure that the anchor part does not run onto the protru-
sion part of the floor panel.
18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N
m (76.5 kgf
cm, 66 in.
lbf) for front bolt
42 N
m (430 kgf
cm, 31 ft
lbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
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61±22
±
SEAT BELTREAR SEAT BELT(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1)Check that the belt does not lock within 15
of tilt in all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c)Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
(1)Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d)Check the ELR lock.
NOTICE:
The check should be performed with the assembly
installed.
(1)Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e)Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the assembly
installed. (1)Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2)Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
19.INSTALL REAR SEAT ASSY (See page 72±21)
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B70205Lock
Unlock
45

61±16
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(a) Install the belt with the bolt on the retractor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(b) Check the degree of tilt when the belt begins to lock the ELR.
NOTICE:
Do not disassemble the retractor. (1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the seat belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-
ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
17. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(40/60 FOLDING TYPE REAR SEAT)
(a) Install the belt assy with the bolt on the retractor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
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B70206
LockUnlock
45

B66570
Protrusion Part
Front
Front
Mark
Protrusion Part
B70207Lock
Unlock
45

±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
61±17
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
19. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N
m (76.5 kgf
cm, 66 in.
lbf) for front bolt
42 N
m (430 kgf
cm, 31 ft
lbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
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61±18
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
(1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
20.INSTALL REAR SEAT ASSY (See page 72±27, 72±32)
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B70206
LockUnlock
45

B66570
Protrusion Part
Front
Front
Mark
Protrusion Part
B66568Lock
Unlock
45

±
SEAT BELT REAR SEAT BELT (WAGON MODELS)
61±25
AVENSIS REPAIR MANUAL (RM1018E)
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
HINT:
The seat belt does not lock when it is pulled out to a length of
955 mm (37.60 in.) or less.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any more
but rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
20. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY
INNER
(a) Install the floor anchor and belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
21. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Install the belt with the bolt on the retractor side.
Torque:
7.5 N
m (76.5 kgf
cm, 66 in.
lbf) for front bolt
42 N
m (430 kgf
cm, 31 ft
lbf) for upper bolt
(b) Check the degree of tilt when the belt begins to lock the
ELR.
NOTICE:
Do not disassemble the retractor.
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61±26
±
SEAT BELT REAR SEAT BELT (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt outer with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
22.INSTALL REAR SEAT ASSY (See page 72±21)
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