2003 SSANGYONG MUSSO wheel

1B3-2 OM600 ENGINE MECHANICALSPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
N

 m
28 - 47 30
3 - 7
8 - 18
20 - 34 30
70 - 80 81 - 8450 - 75
N 

 m
10 23
200 / 90 °
10
55 / 90 °
45 / 90 °
25 / 90 °
25
N 

 m
35 / 90 °
N 

 m
45 / 90 °
Application
Skid Plate Bolt Drain Plug Bolt Coolong Fan Shroud BoltControl Linkage NutClutch Linkage Cylinder NutExhaust Manifold Bolt
Propeller Shaft Bolt & Nut (Axle) Propeller Shaft Bolt & Nut (T/C)
Engine Mounting Nut
Application
Cooling Fan Belt Pulley Bolt Socket Bolt
Tighten The BoltEnd Cover BoltCrankshaft Bearing Cap Bolt Ball Bearing Camshaft Sprocket BoltOil Pump Sprocket Bolt
Application
Connecting Rod Bolt
Application
12-Sided Stretch Bolt
Engine Assembly
Crankshaft Assembly Piston
Flywheel
Cylinder Head
Application
Prechamber Threaded Ring Cylinder Head Cover Bolt Fuel Injsction Pipe NutSocket BoltFuel Filter Pipe BoltIdle Pulley Bolt Damper Bolt N


 m
130 10 18252523 21

1B3-8 OM600 ENGINE MECHANICAL601 589 02 59 00
Supporting Bridge
667 589 00 31 00 Press Lever 104 589 00 37 00
Pliers
SPECIAL TOOLS TABLE (Co n t
’d)
667 584 02 63 00
Supporting Bar
116 589 06 63 00
Magnetic Finger
603 589 01 40 00 Holding Wheel 000 589 10 68 00
Cylinder Brush
601 589 02 43 00
Drift

1B3-46 OM600 ENGINE MECHANICAL
30. Rotate the crankshaft and set the no.1 cylinder at TDC.Notice Do not rotate the crankshaft to the opposite direction of engine revolution.
31. Place alignment marks on the camshaft gear and timing chain.
32. Ensure that the camshaft and the bearing cap marking are aligned.
33. Remove the starter motor and install the engine lock onto the flywheel ring gear.
Engine Lock 602 589 00 40 00

OM600 ENGINE MECHANICAL 1B3-71
CRANKSHAFT END COVER Preceding Work : Removal of flywheel and driven plate.
1 Crankshaft Flange
2 End Cover.............................. Clean, Loctite 573
3 Bolt ......................................... 10Nm, Loctite 5734 Radial Seal
............................................ Replace
5 Dowel Sleeve
6 Bolt ......................................... 10Nm, Loctite 573

1B3-76 OM600 ENGINE MECHANICAL
Removal Procedure
1. Remove the starter motor and install the engine lock intothe wheel ring gear.
Engine Lock 602 589 00 40 00
2. Remove the poly V-belt.
3. Remove the cooling fan. NoticeKeep the fan in vertical position.
4. Remove the cooling fan belt pulley (2).
5. Place alignment marks (arrow) on the vibration damper (5) and crankshaft belt pulley (4).
6. Remove the timing sensor bracket. Notice
Remove if necessary.

OM600 ENGINE MECHANICAL 1B3-93
FLYWHEEL
Preceding Work : Removal of the transmissionRemoval of the clutch
1 Oil Pan
2 Straight Pin
3 Flywheel 4 12-Sided Stretch Bolt
............ Check, 45Nm + 90 °
5 Drive Plate (Automatic Transmission)
6 Flywheel (Automatic Transmission)

1B3-94 OM600 ENGINE MECHANICAL
Manual transmission flywheel
Automatic transmission flywheel
OM661LA
OM662LA

OM600 ENGINE MECHANICAL 1B3-95
3. Remove the flywheel (3), if equipped with manualtransmission. Installation Notice Correctly align the position of dowel pin (2).
Tools Required 602 589 00 40 00 Engine Lock Removal & Installation Procedure
1. Install the engine lock.
Engine Lock 602 589 02 40 00
2. Remove the 12-sided stretch bolts (4). Installation Notice
Tightening Torque 45 Nm + 90 °
Notice If the length ‘L’ of bolts exceeds 22.5mm, replace the bolts.