2003 SSANGYONG MUSSO maintenance

DOORS 9P-3
MAINTENANCE AND REPAIRON-VEHICLE SERVICE
FRONT DOOR
Removal & Installation Procedure
1. Remove the pin from the center hinge of the door.
2. Remove the upper/lower hinge bolts from the body and remove the door assembly.
3. Installation should follow the removal procedure in the reverse order.

SECTION 9Q
ROOF
TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9Q-2 Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Q-2
Maintenance and Repair . . . . . . . . . . . . . . . 9Q-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . .
9Q-3
Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Q-3

ROOF 9Q-3
MAINTENANCE AND REPAIRON-VEHICLE SERVICE
SUN ROOF
1 Inner Sliding Sun Roof Assembly
2 Sun Roof Body Mounting Bracket
3 Drain Hose Rear Grommet
4 Sun Roof Motor Spanner
5 Mounting Clip 6 Mounting Bracket
7 Mounting Bracket Assembly
8 Sun Roof Mounting Bracket
11 Sun Roof Module Assembly

SECTION 9R
BODY FRONT END
TABLE OF CONTENTS
Maintenance and Repair . . . . . . . . . . . . . . . 9R-2
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 9R-2 Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9R-2
Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9R-5

9R-2 BODY FRONT ENDMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
HOOD
1 Hood
2 Sping3 Hood Hinge Assembly
4 Bolt

SECTION 9T
REMOTE KEYLESS ENTRY ANDANTI-THEFT SYSTEM
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cablewill help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9T-1
REKES Specifications . . . . . . . . . . . . . . . . . . . 9T-1
Schematic and Routing Diagrams . . . . . . . . 9T-2
REKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9T-2
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 9T-3
SPECIFICATIONS
REKES SPECIFICATIONS Diagnosis Test . . . . . . . . . . . . . . . . . . . . . . . .
9T-3
Maintenance and Repair . . . . . . . . . . . . . . . 9T-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 9T-5
REKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9T-5
Transmitter
Description DC 3V
-10 °C - 60 °C
Changeable Coin Type LITHIUM Battery (CR2032)
Above 2 years (10 times/day)
Application
Rated Voltage
Rated Range of Operating Temperature Model Durability
Description DC 12V
DC 8V - 16V
-30 °C - +80 °C
Above 5M
Maximum 3mA
Application
Rated Voltage
Rated Range of Operating Voltage
Rated Range of Operating Temperature Insulating Resistance Arm Current
Receiver

9U-10 CONTROL UNITS AND SYSTEMMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
STICS STICS, electonic control warning device, controls 16 functions and contains the self diagnostic function detecting any malfunctions in the sensors and load. Removal & Installation Procedure
1. Disconnector the battery negative cable.
2. Unscrew 4screw from center console box.
3. Remove the center console box and disconnect 3 STICS connectors.
4. Unscrew 3 fastening bolts and remove the STICS unit.
5. Installation should follow the removal procedure in the reverse order.
1 STICS Unit
2 STICS Connector 3 STICS Unit Fastening Bolt
4 Parking Brake Lever

1A-8 MUSSO-SPORTS
SUPPLEMENT MAINTENANCE AND REPAIR
VACUUM PUMP AND VACUUM LINE This diagnosis procedure checks for vacuum leaks and actuator's operation while performing the actual control of EGR unit through vacuum lines in vacuum pump. The following special service tools should be used for this procedure.
001 589 73 21 00
Manual Vacuum Pump
Multi-Tester 201 589 13 21 00
Vacuum Tester
KAA5A2P0
KAA5A2R0 KAA5A2Q0
VACUUM LINE TEST Check the EGR system when the vehicle produces excessive exhaust gas. Check the vacuum lines for leaks and blocks. If there are not any faults, check the actuators controlled by EGR control unit. Install the tester in position according to the vacuum circuit diagram.
To prevent personal injury, beware of moving parts of engine.