2003 NISSAN X-TRAIL radiator

CO-46
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00CU0
CAPACITY
Unit: (lmp qt)
THERMOSTAT
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at MAX level) Approx 9.5 (8-3/8)
Reservoir tank0.6 (1/2)
Valve opening temperature 80 - 84°C (176 - 183°F)
Full open lift amount More than 10 mm/ 95°C (0.39 in/203°F)
Valve closing temperature More than 77°C (171°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Air relief plug6.9 - 7.8 (0.7 - 0.8, 61 - 69)*
Radiator mounting bracket
Cooling fan assembly
Cooling fan (left and right)
Cooling fan motors4.2 (0.42, 37)*
4.2 (0.42, 37)*
3.43 (0.35, 30)*
4.41 (0.45, 39)*
Water pump
Water pump pulley
Water inlet
Thermostat housing
Water inlet pipe
Heater return pipe26.5 (2.7, 20)
8.5 (0.86, 75)*
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)

EC-28
[QR (WITH EURO-OBD)]
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsEBS010L4
Tool number
Tool nameDescription
KV10117100
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor
with 22 mm (0.87 in) hexagon nut
KV10114400
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor
a: 22 mm (0.87 in)
EG17650301
Radiator cap tester
adapterAdapting radiator cap tester to radiator cap and
radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV109E0010
Break-out boxMeasuring ECM signals with a circuit tester
KV109E0080
Y-cable adapterMeasuring ECM signals with a circuit tester
S-NT379
S-NT636
S-NT564
NT825
NT826

TROUBLE DIAGNOSIS
EC-87
[QR (WITH EURO-OBD)]
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EC

1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-44
CamshaftEM-53
Intake valve timing controlEM-44
Intake valve
3EM-67
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-23
, EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 52EM-25
, LU-
13 , LU-10 ,
LU-5
Oil level (Low)/Filthy oilLU-7
Cooling Radiator/Hose/Radiator filler cap
55555 55 25CO-12
Thermostat 5CO-22
Water pumpCO-20
Water galleryCO-7
Cooling fan 5CO-18
Coolant level (low)/Contaminated
coolantCO-9
NATS (Nissan Anti-theft System) 1 1EC-64 or
BL-108
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

DTC P1217 ENGINE OVER TEMPERATURE
EC-349
[QR (WITH EURO-OBD)]
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EC

CONSULT-II Reference Value in Data Monitor ModeEBS010TA
Specification data are reference values.
On Board Diagnosis LogicEBS010TB
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-19, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckEBS010TC
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG

Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN

Engine: After warming up, idle
the engine

Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 99°C
(210°F) or moreLOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)

Cooling fan does not operate properly (Over-
heat).

Cooling fan system does not operate prop-
erly (Overheat).

Engine coolant was not added to the system
using the proper filling method.

Engine coolant is not within the specified
range.

Harness or connectors
(The cooling fan circuit is open or
shorted.)

Cooling fan

Radiator hose

Radiator

Radiator cap

Water pump

Thermostat
For more information, refer to EC-362,
"Main 12 Causes of Overheating" .

EC-350
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE

WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-355,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-355,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-355, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-355,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-355,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.
8. Make sure that cooling fans operates at low speed.
If NG, go to EC-355, "
Diagnostic Procedure" .
If OK, go to the following step.
9. Turn ignition switch OFF.
10. Turn air conditioner switch and blower fan switch OFF.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
SEF621W
SEF646X
SEF621W
SEC163BA

DTC P1217 ENGINE OVER TEMPERATURE
EC-357
[QR (WITH EURO-OBD)]
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EC

6. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
7. DETECT MALFUNCTIONING PART
Check the following for leak.

Hose

Radiator

Water pump (Refer toCO-20, "WATER PUMP" .)
>> Repair or replace.
8. CHECK RADIATOR CAP
Apply pressure to cap with a tester and check radiator cap relief
pressure.
OK or NG
OK >> GO TO 11.
NG >> Replace radiator cap.Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23psi)
Pressure should not drop.
SLC754A
Radiator cap
relief pressure:59 - 98 kPa (0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi)
SLC755A

EC-362
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE

4. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-3 terminal 2 and ECM terminal 89.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors E116, M75

Harness for open or short between cooling fan relay-3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN RELAY-3
Refer to EC-363, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.
7. CHECK INTERMITTENT INCIDENT
Perform EC-123, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS010TF
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixture See MA-19 .
3

Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-9 .
4

Radiator cap
Pressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See CO-13
.
ON*
25
Coolant leaks
Visual No leaks See CO-9 .
ON*
26
Thermostat
Touch the upper and
lower radiator hosesBoth hoses should be hot See CO-22 , and CO-12 .
ON*
17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-348
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzerNegative —

EC-490
[QR (WITHOUT EURO-OBD)]
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsEBS010WK
Tool number
Tool nameDescription
KV10117100
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor
with 22 mm (0.87 in) hexagon nut
KV10114400
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor
a: 22 mm (0.87 in)
EG17650301
Radiator cap tester
adapterAdapting radiator cap tester to radiator cap and
radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV109E0010
Break-out boxMeasuring ECM signals with a circuit tester
KV109E0080
Y-cable adapterMeasuring ECM signals with a circuit tester
S-NT379
S-NT636
S-NT564
NT825
NT826