Page 2696 of 4179

FAX-2
PRECAUTIONS
PRECAUTIONSPFP:00001
CautionEDS0005P
When installing rubber parts, final tightening must be carried out under unladen condition* with tires on
ground.
Oil will shorten the life of rubber bushes. Be sure to wipe off any spilled oil.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
After installing removed suspension parts, check wheel alignment and adjust if necessary.
Observe the following precautions when disassembling and servicing drive shaft.
Perform work in a location which is as dust-free as possible.
Before disassembling and servicing, clean the outside of parts.
Prevention of the entry of foreign objects must be taken into account during disassembly of the service
location.
Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.
Page 2716 of 4179

RAX-2
PRECAUTIONS
PRECAUTIONSPFP:00001
CautionEDS00060
When installing rubber parts, final tightening must be carried out under unladen condition* with tires on
ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
After installing removed suspension parts, check wheel alignment and adjust if necessary.
Observe the following precautions when disassembling and servicing drive shaft.
Perform work in a location which is as dust-free and dirt-free as possible.
Before disassembling and servicing, clean the outside of parts.
The disassembly and service location must be clean. Care must be taken to prevent parts from becoming
dirty and to prevent the entry of foreign objects.
Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.
Page 2743 of 4179

SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-13
C
D
F
G
H
I
J
K
L
MA
B
FSU
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEES000J6
Wheel Alignment (Unladen)EES00079
: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Ball JointEES0007A
Wheelarch Height (Unladen)EES000J9
Suspension type Independent Macpherson strut
Shock absorber type Double-acting hydraulic
Stabilizer bar Standard equipment
Drive type4WD
Engine type QR20DE and QR25DE YD22DDTi
Camber
Degree minute (Decimal degree)Minimum – 0°54′ (– 0.9°)
Nominal – 0°24′ (– 0.4°)
Maximum 0°36′ (0.6°)
Left and right difference 45′ (0.75°)
Caster
Degree minute (Decimal degree)Minimum 1°42′ (1.7°)
Nominal 2°27′ (2.45°)
Maximum 3°12′ (3.2°)
Left and right difference 45′ (0.75°)
Kingpin offset
Degree minute (Decimal degree)Minimum 12°06′ (12.1°)
Nominal 13°30′ (13.5°)
Maximum 13°36′ (13.6°)
Total toe-in
Distance (A - B)Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Wheel turning angel Refer to PS-42, "
Steering Angle" .
Swing torque 0.5 - 3.4 N·m (0.05 - 0.35 kg-m, 5 - 30 in-lb)
Measurement on spring balance (cotter pinhole position) 7.94 - 53.97 N (0.81 - 5.50 kg, 1.79 - 12.2 lb)
Turning torque 0.5 - 3.4 N·m (0.05 - 0.35 kg-m, 5 - 30 in-lb)
Axial endplay 0.1 mm (0.004 in) or less
Applied model QR20DE and QR25DE engine YD22DDTi engine
215/70R15 and 215/65R16 215/65R16
Front (Hf) 773 mm (30.43 in) 771 mm (30.35 in)
Rear (Hr) 786 mm (30.94 in) 785 mm (30.91 in)
SFA818A
Page 2744 of 4179
FSU-14
SERVICE DATA AND SPECIFICATIONS (SDS)
: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Page 2758 of 4179
RSU-14
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEES000J7
Wheel Alignment (Unladen)EES0007N
: Fuel, radiator coolant and engine oil full. Spare tyre, jack, hand tools and mats in designated positions.
Wheelarch Height (Unladen)EES000J8
: Fuel, radiator coolant and engine oil full. Spare tyre, jack, hand tools and mats in designated positions.Suspension type Parallel link and strut
Shock absorber type Double-acting hydraulic
Camber
Degree minute (Decimal degree)Minimum – 1°25′ (– 1.42°)
Nominal – 0°40′ (– 0.67°)
Maximum 0°05′ (0.08°)
Total Toe-in Distance (A - B) Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Applied modelQR20DE and QR25DE engine YD22DDTi engine
215/70R15 and 215/65R16 215/65R16
Front (Hf) 773 mm (30.43 in) 771 mm (30.35 in)
Rear (Hr) 786 mm (30.94 in) 785 mm (30.91 in)
SFA818A
Page 3063 of 4179

SQUEAK AND RATTLE TROUBLE DIAGNOSES
BL-9
C
D
E
F
G
H
J
K
L
MA
B
BL
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.
Page 3070 of 4179
BL-16
HOOD
Removal and Installation of Hood Lock ControlEIS009QJ
REMOVAL
1. Remove hood lock cable from hood lock and clip of upper por-
tion of radiator core support and hood ledge.
2. Remove dash side finisher. Refer to EI-35, "
BODY SIDE TRIM" .
3. Remove attaching screw and then the hood opener.
4. Remove dash panel grommet and pull hood lock cable toward
the passenger compartment.
NOTE:
When pulling the cable, be careful not to strip or scratch the
outer surface.
INSTALLATION
1. Pass hood lock cable through the opening while keeping the
winding radius 100 mm (3.94 in) or larger.
2. After confirming that the grommet is properly positioned, push
the grommet securely into the hole.
3. Apply sealant to the area on the grommet indicated with the *
mark.
PIIA3650E
SIIA0156E
PIIA0173E
Page 3194 of 4179

GW-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.