2003 NISSAN X-TRAIL water pump

ENGINE MAINTENANCE (YD22DDTI)
MA-27
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ENGINE MAINTENANCE (YD22DDTI) PFP:00100
Checking Drive BeltsELS000CC

Before inspecting the engine, make sure the engine has cooled
down; wait approximately 30 minutes after the engine has been
stopped.

Visually inspect all belts for wear, damage or cracks on contact-
ing surfaces and edge areas.

When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point ( ).
CAUTION:

When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turn-
ing the crankshaft two turns or more, re-adjust to the
specified value to avoid variation in deflection between
pulleys.

Tighten idler pulley lock nut by hand and measure deflection without looseness.
Belt Deflection:
*: When engine is cold.
Tension AdjustmentELS000K5
Adjust belts with the parts shown below.
CAUTION:

When a new belt is installed as a replacement, adjust it to the specified value under “New” value
because of insufficient adaptability with pulley grooves.

If the belt deflection of the current belt is out of the “Limit for re-adjusting”, adjust to the
“Adjusted” value.

When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust it to the specified value to avoid varia-
tion in deflection between pulleys.

Make sure the belts are fully fitted into the pulley grooves during installation.

Handle with care to avoid smearing the belts with engine oil or engine coolant etc.

Do not twist or bend the belts with strong force.
PBIC1251E
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
A/C compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Applied belt Belt adjustment method
A/C compressor belt Adjusting bolt on idler pulley
Alternator and water pump belt Adjusting bolt on alternator

MA-28
ENGINE MAINTENANCE (YD22DDTI)

A/C COMPRESSOR BELT
1. Remove RH engine undercover.
2. Loosen idler pulley lock nut (A).
3. Turn adjusting bolt (B) to adjust.

Refer to MA-27, "Checking Drive Belts" .
4. Tighten lock nut (A).
ALTERNATOR AND WATER PUMP BELT
1. Loosen adjusting lock nut (C).
2. Loosen alternator fixing bolts (D) (each on front and rear).
3. Turn adjusting bolt (E) to adjust.

Refer to MA-27, "Tension Adjustment" .
4. Tighten nut (C) and bolt (D) in this order.
Changing Engine CoolantELS000CD
WARNING:

To avoid being scalded, never change the engine coolant when the engine is hot.

Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Remove engine undercover.
2. Open radiator drain plug at the bottom of radiator, and remove
radiator cap.
NOTE:

Be careful not to allow engine coolant to contact drive belts.

Cover the exhaust tube heat shield to prevent from splashing
engine coolant.
When draining all the engine coolant in the system, also perform the following steps.Nut A:
: 31 - 39 N-m (3.1 - 4.0 kg-m, 23 - 28 ft-lb)
PBIC1252E
Nut C:
: 19 - 24 N-m (1.9 - 2.5 kg-m, 14 - 18 ft-lb)
Bolt D:
: 44 - 57 N-m (4.4 - 5.9 kg-m, 32 - 42 ft-lb)
PBIC0236E

MA-36
ENGINE MAINTENANCE (YD22DDTI)

5. Remove O-ring from oil filter body.

Push O-ring in one direction, lift the slack part using fingers,
and remove O-ring from oil filter body.
CAUTION:
Do not use a screwdrivers etc. as they may cause dam-
age to oil filter body.
INSTALLATION
1. Completely remove all foreign objects adhering to the inside of oil filter body or O-ring mounting area
(body side and bracket side).
2. Install oil filter and O-ring to oil filter body.

Push oil filter into filter body completely.
3. Install oil filter body to oil filter bracket.
INSPECTION AFTER INSTALLATION
1. After warming up engine, check there is no leaks of engine oil.
2. Stop engine and wait for 10 minutes.
3. Check the engine oil level and add engine oil. Refer to MA-33, "
Changing Engine Oil" .
Draining WaterELS000CJ
1. Prepare a tray at the drain hose open end.
2. Loosen drain cock, and operate priming pump to drain water
from fuel filter.
CAUTION:

Water in filter is drained with fuel. Prepare larger capacity
pan than fuel filter volume.

Drained water is mixed with fuel. Prevent fuel from adher-
ing to rubber parts such as engine mount insulator.
3. After draining, close drain cock by hand.
CAUTION:
If drain cock is tightened excessively, it may be damaged
and fuel will leak. Do not use tools to tighten drain cock.
4. Bleed air in fuel piping. Refer to FL-18, "
Air Bleeding" .
5. Start engine and make sure there is no fuel leakage.
JLC292B
Oil filter body:
: 22 N·m (2.2 Kg-m, 16 ft-lb)
SBIA0138E

SERVICE DATA AND SPECIFICATIONS (SDS)
MA-47
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitELS000K3
BELT DEFLECTION AND TENSION
QR20DE and QR25DE
YD22DDTi
*: When engine is cold.
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
ENGINE COOLANT CAPACITY
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE)
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
SPARK PLUG
QR20DE and QR25DE
Tensions of drive belts Auto-adjustment by auto-tensioner
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
A/C compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Coolant capacity (With reservoir tank at “MAX” level) 7.1 (6-1/4)
Reservoir tank coolant capacity (At “MAX” level) 0.6 (1/2)
Coolant capacity (With reservoir tank at “MAX” level) 9.5 (8-3/8)
Reservoir tank coolant capacity (At “MAX” level) 0.6 (1/2)
Drain and refill With oil filter change 3.9 (3-3/8)
Without oil filter change 3.5 (3-1/8)
Dry engine (Overhaul)4.5 (4)
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
MakeNGK
Standard typeLFR5A-11
Hot typeLFR4A-11
Cold typeLFR6A-11
Spark plug gap mm (in) 1.0 - 1.1 (0.039 - 0.043)

FRONT WIPER AND WASHER SYSTEM
WW-13
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Removal and Installation for Washer Tank EKS0032X
1. Remove washer tank inlet installation screw and pull out washer
tank inlet.
2. Remove fender protector, refer toEI-21, "
FENDER PROTEC-
TOR"
3. Remove washer pump connector.
4. Remove washer tank installation screw and pawl.
5. Remove washer hose, and remove the washer tank from the
vehicle.
CAUTION:
After installation, add water up to the upper level of the washer
tank inlet, and check for water leaks.
Washer tank installation screw
Removal and Installation for Washer Pump EKS0032Y
1. Remove fender protector, refer toEI-21, "FENDER PROTECTOR"
2. Remove washer pump connector and hose.
3. Pull out washer pump in the direction of the arrow in the figure,
and remove the washer pump from the washer tank.
CAUTION:
When installing washer pump, there should be no packing
twists, etc.
PKIA0484E
: 4.5 N-m (0.45 kg-m, 39 in-lb)
PKIA8885E
PKIA0486E

IDX-8
ALPHABETICAL INDEX
SROOF - Wiring diagram ................................... RF-11
SRS - See Supplemental Restraint System ..... SRS-6
SRS - Wiring diagram/LHD ............................. SRS-11
SRS - Wiring diagram/RHD ............................ SRS-13
SRS Trouble diagnoses .................................... SRS-8
Stall test (A/T) ...................................... AT-65, AT-257
Standardized relay ............................................. PG-73
START - Wiring diagram ........................ SC-22, SC-23
Start signal ..................................... EC-1199, EC-1496
Starter ................................................................ SC-21
Starting system .................................................. SC-21
Steering gear and linkage inspection ................ MA-43
Steering knuckle ................................................ FAX-7
Steering linkage ................................................. PS-13
Steering wheel and column ..................... PS-7, PS-10
Stop lamp ................................................ LT-42, LT-62
Stop lamp switch ................................ EC-380, EC-733
STOP/L - Wiring diagram ........................ LT-42, LT-62
Suction control valve .... EC-1093, EC-1139, EC-1144,
EC-1382
, EC-1427, EC-1432
Sunload sensor ............. ATC-114, ATC-116, ATC-123
Sunroof .............................................................. RF-10
Super lock .......................................................... BL-42
Supplemental Restraint System ....................... SRS-6
Supplemental restraint system - Wiring diagram/LHD ..
SRS-11
Supplemental restraint system - Wiring diagram/RHD .
SRS-13
Suspension ....................................................... MA-44
Symbols and abbreviations ........................ GI-9, GI-22
Symptom matrix chart .......................... EC-84, EC-532
Synchronizer (M/T) ............................... MT-20, MT-25
System readiness test (SRT) code .................... EC-55
T
Tachometer ........................................................... DI-4
Tail lamp ................................................. LT-47, LT-60
TAIL/L - Wiring diagram .......................... LT-47, LT-88
Tailgate lamp ...................................................... LT-47
TC boost control solnoid valve ........ EC-949, EC-1345,
EC-1471
TC boost sensor ............................................ EC-1038
TCC/V - Wiring diagram ................... EC-951, EC-1472
TCM circuit diagram ........................................... AT-21
TCM inspection table ........................... AT-94, AT-286
THEFT - Wiring diagram .................................. BL-104
Thermal protector ............................................ ATC-95
Thermostat(QR20DEQR25DE) ....................... CO-22
Thermostat(YD22DDTi) .................................... CO-45
Three way catalyst function ............................. EC-261
Three way catalyst precautions ............................ GI-5
Three way catalyst(QR20DEQR25DE) ........... EM-23
Throttle control motor relay ................ EC-302, EC-682
Throttle position sensor (TPS) .......... EC-168, EC-229,
EC-364
, EC-366, EC-401, EC-603, EC-625, EC-716,
EC-718
, EC-755
Throwout bearing - See Clutch release bearing CL-12
Time control system .......................................... BCS-3
Timing chain(QR20DEQR25DE) ..................... EM-44
Timing chain(YD22DDTi) .................. EM-180, EM-185
Torque converter installation ............. AT-415, AT-523
TPS1 - Wiring diagram ..................... EC-231, EC-627
TPS2 - Wiring diagram ..................... EC-170, EC-605
TPS3 - Wiring diagram ..................... EC-403, EC-757
Transmission case (M/T) ...................... MT-19, MT-24
Trouble diagnoses .............................................. GI-10
Turbocharger charge air cooler(YD22DDTi) ... EM-135
Turbocharger precautions ..................................... GI-6
Turbocharger(YD22DDTi) ............................... EM-141
TURN - Wiring diagram .......................... LT-31, LT-33
Turn signal lamp ..................................... LT-31, LT-62
Two trip detection logic ....................... EC-51, EC-513
V
Vacuum hose (brake system) ............................ BR-25
Vacuum hose drawing (Engine control) EC-32, EC-494
Vacuum pump(YD22DDTi) ............................. EM-153
Valve clearance(QR20DEQR25DE) ................ EM-61
Valve clearance(YD22DDTi) ........................... EM-175
Valve guide ....................................................... EM-73
Valve guide(QR20DEQR25DE) ....................... EM-74
Valve lifter(QR20DEQR25DE) ......................... EM-53
Valve lifter(YD22DDTi) ................................... EM-173
Valve seat(QR20DEQR25DE) ......................... EM-75
Valve seat(YD22DDTi) ................................... EM-205
Valve spring(QR20DEQR25DE) ...................... EM-77
Variable induction air control system (VIAS) ... EC-434,
EC-826
Vehicle speed sensor (VSS) EC-272, EC-378, EC-654,
EC-730
Ventilation air filter ........................................ ATC-130
VIAS - Wiring diagram ...................... EC-436, EC-828
W
WARN - Wiring diagram .......................... DI-34
, DI-42
Warning chime .................................................... DI-54
Warning lamps .................................................... DI-33
Washer, front ..................................................... WW-4
Washer, rear .................................................... WW-14
Water control valve(QR20DEQR25DE) ........... CO-22
Water pump(QR20DEQR25DE) ...................... CO-20
Water pump(YD22DDTi) ................................... CO-42
Water temperature gauge ..................................... DI-4
Weatherstrip - See Exterior ............................... BL-21
Wheel alignment (front) .................................... FSU-6
Wheel alignment (rear) ..................................... RSU-6
Wheel balance ....................................... WT-4, MA-41
Wheel bearing (rear) ......................................... RAX-6
Wheel hub (front) ............................................... FAX-7
Wheel hub (rear) ............................................... RAX-6
Wheel sensors (ABS) ..................................... BRC-45
WINDOW - Wiring diagram .............................. GW-46
Window, back .................................................. GW-15
Window, back door .......................................... GW-15
Window, door ...................................... GW-80, GW-83