Page 2051 of 4179
PREPARATION
AT-15
D
E
F
G
H
I
J
K
L
MA
B
AT
Commercial Service Tools ECS004Q6
Tool nameDescription
Puller
Removing idler gear bearing inner race
Removing and installing band servo piston
snap ring
Puller
Removing reduction gear bearing inner
race
a: 60 mm (2.36 in) dia.
b: 35 mm (1.38 in) dia.
Drift
Installing differential side oil seal
a: 90 mm (3.54 in) dia.
Drift
Installing needle bearing on bearing
retainer
a: 36 mm (1.42 in) dia.
Drift
Removing needle bearing from bearing
retainer
a: 33.5 mm (1.319 in) dia.
Drift
Installing differential side bearing outer
race (RH side)
a: 75 mm (2.95 in) dia.
Drift
Installing differential side bearing outer
race (LH side)
a: 100 mm (3.94 in) dia.
NT077
NT411
NT083
NT083
NT083
NT083
NT083
Page 2054 of 4179
AT-18
OVERALL SYSTEM
OVERALL SYSTEMPFP:00000
Cross-Sectional View ECS00CTA
SCIA0688E
1. Band servo piston 2. Reverse clutch drum 3. Converter housing
4. Oil pump 5. Brake band 6. Reverse clutch
7. High clutch 8. Front planetary gear 9. Low one-way clutch
10. Rear planetary gear 11. Forward clutch 12. Overrun clutch
13. Low & reverse brake 14. Output gear 15. Idler gear
16. Forward one-way clutch 17. Pinion reduction gear 18. Final gear
19. Differential case 20. Input shaft 21. Torque converter
22. Side cover
Page 2446 of 4179
AT-410
[ALL]
ON-VEHICLE SERVICE
Differential Side Oil Seal ReplacementECS0040F
COMPONENTS
1. Remove exhaust front tube. Refer to EX-2, "Removal and Installation"
2. Remove left side drive shaft assemblies. Refer to FAX-11, "FRONT DRIVE SHAFT" .
3. Remove transfer from right side of transaxle.
Refer to TF-55, "
Removal and Installation" .
4. Remove differential side oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transaxle case.
Installation
1. As shown below, use a drift to drive the differential side oil seals
into the case until it is flush. Refer to dimensions A.
Unit: mm (in)
NOTE:
The differential side oil seal pulling direction is used as the refer-
ence.
1. transaxle assembly 2. LH differential side oil seal 3. RH differential side oil seal
SCIA4970E
SCIA2792E
AB
-0.5 to 0.5 (-0.020 to 0.020)−0.5 to 0.5 (−0.020 to 0.020)
SCIA0791E
Page 2447 of 4179
ON-VEHICLE SERVICE
AT-411
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Drift to be used:
CAUTION:
Apply ATF to differential side oil seal.
Do not reuse differential side oil seal.
2. Reinstall any part removed.
CAUTION:
If lubricant leak has occurred, after finishing work, check A/T fluid level.Transaxle case side: ST33400001
Converter housing side: KV40100621
SCIA4739E
Page 2453 of 4179
OVERHAUL
AT-417
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
1. Differential side bearing 2. Pinion mate gear thrust washer 3. Pinion mate gear
4. Pinion mate shaft 5. Lock pin 6. Side gear
7. Side gear thrust washer 8. Differential side bearing 9. Differential case
10. Final gear 11. Differential side bearing adjusting
shim12. RH differential side oil seal
13. Torque converter 14. Converter housing 15. Differential lubricant tube
16. Clip 17. O-ring 18. Oil pump housing oil seal
19. Oil pump housing 20. O-ring 21. Outer gear
22. Inner gear 23. Oil pump cover 24. Oil pump assembly
25. Seal ring 26. Gasket
Page 2456 of 4179
AT-420
[ALL]
OVERHAUL
1. Side cover fitting bolt 2. Output shaft bearing 3. Output shaft
4. Seal ring 5. Needle bearing 6. Parking actuator support
7. LH differential side oil seal 8. O-ring 9. Revolution sensor
SCIA4862E
Page 2464 of 4179
AT-428
[ALL]
DISASSEMBLY
24. Remove converter housing according to the following proce-
dures.
a. Remove converter housing mounting bolts.
b. Remove converter housing by tapping it lightly.
c. Remove O-ring from differential oil port.
25. Remove final drive assembly from transaxle case.
26. Remove differential side bearing outer race.
27. Remove differential side bearing adjusting shim from transaxle
case.
ATM0024D
SCIA3281E
SAT228F
SAT010FC
SCIA4742E
Page 2465 of 4179
DISASSEMBLY
AT-429
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
28. Remove differential side bearing outer race from converter
housing.
29. Remove RH differential side oil seal with flat-bladed screwdriver
from converter housing.
CAUTION:
Be careful not to damage converter housing.
30. Remove differential lubricant tube from converter housing.
31. Remove oil pump assembly according to the following procedures.
a. Remove O-ring from input shaft assembly (high clutch drum).
SAT011FC
SCIA3283E
SAT063K
SCIA2979E