2003 NISSAN X-TRAIL air filter

AT-312
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSES FOR SYMPTOMS

A/T Does Not Hold Lock-up ConditionECS00EBQ
SYMPTOM:
A/T does not hold lock-up condition for more than 30 seconds.
1. CHECK DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 2 4 2 , "
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)" or AT-
246, "Diagnostic Procedure Without CONSULT-II" .
Does self-diagnosis show damage to engine speed signal circuit after cruise test?
YES >> Check engine speed signal circuit. Refer to AT- 3 8 2 , "ENGINE SPEED SIGNAL" .
NO >> GO TO 2.
2. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 4 0 4 , "
COMPONENTS" .
2. Check A/T fluid condition. Refer to AT- 2 5 6 , "
FLUID CONDITION
CHECK" .
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT- 4 0 4 , "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Torque converter clutch control valve
–Torque converter clutch solenoid valve
–Pilot valve
–Pilot filter
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK SYMPTOM
Check again. Refer to AT- 2 7 0 , "
Cruise Test — Part 1" .
OK or NG
OK >>INSPECTION END
NG >> 1. Perform TCM input/output signal inspection. Refer to AT- 2 8 6 , "
TCM Terminals and Reference
Va l u e" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
SAT171B

TROUBLE DIAGNOSES FOR SYMPTOMS
AT-313
[EXC.F/EURO-OBD]
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5. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT- 4 0 4 , "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Torque converter clutch control valve
–Torque converter clutch solenoid valve
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT- 4 2 4 , "
Disassembly" .
4. Check torque converter and oil pump assembly.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.

AT-448
[ALL]
REPAIR FOR COMPONENT PARTS

Control Valve AssemblyECS00EC1
COMPONENTS
1. Oil strainer 2. O-ring 3. Snap ring
4. Terminal body 5. O-ring 6. Solenoid valve assembly
7. Control valve lower body 8. Oil cooler relief valve spring 9. Check ball
10. Separating plate 11. Support plate 12. Steel ball
13. Control valve inter body 14. Pilot filter 15. Separating plate
16. Steel ball 17. Control valve upper body
SCIA4973E

REPAIR FOR COMPONENT PARTS
AT-451
[ALL]
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9. Remove control valve inter body from control valve upper body.
10. Check to see that steel balls are properly positioned in control
valve inter body and then remove them.
CAUTION:
Be careful not to lose steel balls.
11. Remove pilot filter from control valve upper body.
12. Remove separating plate from control valve upper body.
13. Check to see that steel balls are properly positioned in control
valve upper body and then remove them.
CAUTION:
Be careful not to lose steel balls.
INSPECTION
Control Valve Lower Body and Upper Body
CAUTION:
Be careful not to lose these parts.

Check to see that retainer plates are properly positioned in con-
trol valve lower body.
SCIA4977E
SAT705J
SAT771J
SCIA4978E

REPAIR FOR COMPONENT PARTS
AT-453
[ALL]
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Oil Cooler Relief Valve Spring

Check springs for damage or deformation.

Measure free length and outer diameter. Refer to AT- 5 3 0 , "SER-
VICE DATA AND SPECIFICATIONS (SDS)" .
ASSEMBLY
1. Install control valve upper, inter and lower body.
a. Place oil circuit of control valve upper body face up. Install steel
balls in their proper positions.
b. Install reamer bolts f from bottom of control valve upper body.
Using reamer bolts as guides, install separating plate as a set.
CAUTION:
Do not reuse separating plate.
c. Install pilot filter.
SAT138D
SAT771J
SCIA4980E
SAT074F

ATC-3
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AMBIENT SENSOR ................................................ 121
Removal and Installation ...................................... 121
REMOVAL ......................................................... 121
INSTALLATION ................................................. 121
IN-VEHICLE SENSOR ............................................ 122
Removal and Installation ...................................... 122
REMOVAL ......................................................... 122
INSTALLATION ................................................. 122
SUNLOAD SENSOR .............................................. 123
Removal and Installation ...................................... 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 123
INTAKE SENSOR ................................................... 124
Removal and Installation ...................................... 124
REMOVAL ......................................................... 124
INSTALLATION ................................................. 124
BLOWER UNIT ....................................................... 125
Removal and Installation ...................................... 125
REMOVAL ......................................................... 125
INSTALLATION ................................................. 125
Disassembly and Assembly ................................. 126
BLOWER MOTOR .................................................. 127
Removal and Installation ...................................... 127
REMOVAL ......................................................... 127
INSTALLATION ................................................. 127
INTAKE DOOR MOTOR ......................................... 128
Removal and Installation ...................................... 128
REMOVAL ......................................................... 128
INSTALLATION ................................................. 128
FAN CONTROL AMPLIFIER .................................. 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
VENTILATION AIR FILTER .................................... 130
Removal and Installation ...................................... 130
FUNCTION ........................................................ 130
REPLACEMENT TIMING .................................. 130
REPLACEMENT PROCEDURES ..................... 130
HEATER & COOLING UNIT ASSEMBLY .............. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSTALLATION ................................................. 132
Disassembly and Assembly ................................. 132
MODE DOOR MOTOR ........................................... 134
Removal and Installation ...................................... 134
REMOVAL ......................................................... 134
INSTALLATION ................................................. 134
AIR MIX DOOR MOTOR ......................................... 135
Removal and Installation ...................................... 135
REMOVAL ......................................................... 135
INSTALLATION ................................................. 135
HEATER CORE ...................................................... 136
Removal and Installation ...................................... 136
REMOVAL ......................................................... 136
INSTALLATION ................................................. 136
DUCTS AND GRILLES .......................................... 137
Removal and Installation ...................................... 137
REMOVAL ......................................................... 137
INSTALLATION ................................................. 140REFRIGERANT LINES ...........................................141
HFC-134a (R-134a) Service Procedure ...............141
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................141
Components .........................................................143
WITH GASOLINE ENGINE ...............................143
WITH DIESEL ENGINE .....................................144
Removal and Installation of Compressor ..............144
REMOVAL .........................................................144
INSTALLATION .................................................146
Removal and Installation of Compressor Clutch ..146
REMOVAL .........................................................146
INSTALLATION .................................................150
Removal and Installation of Low-pressure Flexible
Hose .....................................................................153
REMOVAL .........................................................153
INSTALLATION .................................................154
Removal and Installation of High-pressure Flexible
Hose .....................................................................154
REMOVAL .........................................................154
INSTALLATION .................................................155
Removal and Installation of High-pressure Pipe ..155
REMOVAL .........................................................155
INSTALLATION .................................................155
Removal and Installation of Condenser ................155
REMOVAL .........................................................155
INSTALLATION .................................................156
Removal and Installation of Liquid Tank ...............156
REMOVAL .........................................................156
INSTALLATION .................................................157
Removal and Installation of Refrigerant Pressure
Sensor ..................................................................157
REMOVAL .........................................................157
INSTALLATION .................................................157
Removal and Installation of Dual-pressure Switch .158
REMOVAL .........................................................158
INSTALLATION .................................................158
Removal and Installation of Evaporator ................158
REMOVAL .........................................................158
INSTALLATION .................................................159
Removal and Installation of Expansion Valve .......159
REMOVAL .........................................................159
INSTALLATION .................................................159
Checking for Refrigerant Leaks ............................160
Checking System for Leaks Using the Fluorescent
Leak Detector .......................................................160
Dye Injection .........................................................160
Electronic Refrigerant Leak Detector ....................161
PRECAUTIONS FOR HANDLING LEAK
DETECTOR .......................................................161
CHECKING PROCEDURE ...............................161
SERVICE DATA AND SPECIFICATIONS (SDS) ....164
Compressor ..........................................................164
Lubricant ...............................................................164
Refrigerant ............................................................164
Engine Idling Speed .............................................164
Belt Tension ..........................................................164

ATC-126
BLOWER UNIT

Disassembly and AssemblyEJS000UM
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
CAUTION:
If retaining tabs are damaged while disassembling blower unit,
use 9 screws (27111-2Y000) to assemble blower unit.
1. Fan control amplifier 2. Screw 3. Cooling hose
4. Blower motor assembly 5. Washer 6. Blower fan
7. Nut 8. Screw 9. Bell mouth
10. Intake door lever 2 11. Intake door lever 1 12. Intake door link
13. Intake door motor 14. Screw 15. Upper case 2
16. Intake door 2 17. Intake door 1 18. Upper case 1
19. Screw 20. Ventilation air filter 21. Filter cover
RJIA0053J
RJIA0097E

ATC-130
VENTILATION AIR FILTER

VENTILATION AIR FILTER PFP:27277
Removal and InstallationEJS000UP
FUNCTION
Air inside passenger compartment is kept clean at either recircula-
tion or fresh mode by installing ventilation air filter into blower unit.
REPLACEMENT TIMING
Refer to MA-7, "Periodic Maintenance" .
REPLACEMENT PROCEDURES
1. Remove glove box.
2. Remove filter cover.
3. Take out ventilation air filter from blower unit.
4. Replace with new one and reinstall on blower unit.
5. Reinstall the glove box.
RHA680H
RJIA0058E