INSTRUMENT PANEL ASSEMBLY
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Removal and InstallationEIS008BT
WORK ITEM TABLE
1. Cluster lid A 2. Combination meter 3. Screw
4. Front speaker grille (LH) 5. Cup holder (LH) 6. Side ventilator grille (LH)
7. Driver box 8. Nut 9. Instrument stay
10. Tweeter (LH) 11. Instrument finisher (RHD models) 12. Instrument panel
13. Display unit 14. Center ventilator grille (LH) 15. Instrument driver lower panel
16. Steering column cover (upper) 17. Steering lock escutcheon 18. Steering column cover (lower)
19. A/T control finisher (A/T) 20. Console boot (M/T) 21. Console mask
22. Center console 23. Instrument panel stay cover (RH) 24. Instrument panel lower cover (RH)
25. Instrument panel stay cover (LH) 26. Instrument panel lower cover (LH) 27. Instrument lower panel
28. Cluster lid finisher 29. A/C controller 30. Audio unit
31. Glove box 32. Glove box pin 33. Instrument center lower box
34. Center ventilator grille (RH) 35. Cluster lid C 36. Glove box cover
37. NAVI control unit 38. Upper glove box 39. Side ventilator grille (RH)
40. Tweeter (RH) 41. Front speaker grille (RH) 42. Cup holder (LH)
43. Front passenger air bag module
Components Parts Location Refer toInstrument
panelCombination
meterDisplay unit Audio Console
Front speaker grille (LH/RH)IP-12
[1]
Cluster lid “A”IP-12
[2] [1]
Combination meterIP-12
[3] [2]
Driver boxIP-13
[4]
Steering lock escutcheon,
steering column cover (upper/
lower)IP-13
[5]
Instrument driver lower panel IP-13
[6]
Instrument panel finisher (RHD
Models)IP-13
[7]
A/T control finisher (A/T)/Con-
sole boot (M/T) fuse block lidIP-14
IP-14[8] [1]
Center consoleIP-14
[9] [2]
Cluster lid “C”IP-15
[10] [1] [1]
Audio unitAV- 3 8
[11] [2]
A/C controllerATC-120
[12]
Display unitAV- 11 0
[13] [2]
Instrument lower panelIP-15
[14]
Instrument panel lower cover IP-15
[15]
Instrument panel stay cover
(LH/RH)IP-16
[16]
Cluster lid finisherIP-16
[17]
Instrument center lower panelIP-16
[18]
Glove boxIP-16
[19]
Glove box coverIP-17
[20]
Upper glove boxIP-17
[21]
NAVI control unitAV- 1 0 8
[22]
Front passenger air bag mod-
uleSRS-35
[23]
Front pillar garnishEI-35
[24]
INSTRUMENT PANEL ASSEMBLY
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Driver Box
1. Remove screws.
2. Hold driver box up, and then remove pawls.
3. Pull driver box forward to remove.
4. Disconnect power supply socket connector lamp connector.
Steering Lock Escutcheon, Steering Column Cover (upper/lower)
1. Remove steering lock escutcheon.
2. Remove screw from the bottom of steering column cover (lower).
3. Remove steering column cover (lower) and steering column cover (upper).
4. Remove knee protector from steering shaft.
Instrument Driver Lower Panel
1. Remove fuse block lid.
2. Remove screws, and pull instrument driver lower panel straight
forward to disengage pawls and clips.
3. Insert a screwdriver wrapped with a shop cloth from back to
lower side of each switch to disengage lower tabs, and then
remove each switch.
4. Disconnect connector from each switch.
Instrument Panel Finisher (RHD Models)
1. Disengage pawl and clips, and then pull instrument panel fin-
isher straight forward.
2. Remove screws on back of instrument panel finisher, and then
remove driver ventilator grille. Refer to ATC-138, "
Removal of
Driver Ventilator Grille" in ATC section.
PIIA9900E
PIIA9901E
PIIA9902E
PIIA9903E
PRECAUTIONS
ATC-7
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O-RING AND REFRIGERANT CONNECTION
With Gasoline Engine
NOTE:
This illustration is for RHD models. The blower and heater & cooling unit layouts for LHD models are symmet-
rically opposite.
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at, or
around, the connection.
RJIA2817E
ATC-8
PRECAUTIONS
With Diesel Engine
NOTE:
This illustration is for RHD models. The blower and heater & cooling unit layouts for LHD models are symmet-
rically opposite.
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at, or
around, the connection.
O-Ring Part Numbers and Specifications
WARNING:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
RJIA2818E
Connec-
tion typeO-ring
sizePart number D mm (in) W mm (in)
New
892471 N8210 6.8 (0.268) 1.85 (0.0728)
Former 92470 N8200 6.07 (0.2390) 1.78 (0.0701)
Former 10 J2476 89956 9.25 (0.3642) 1.78 (0.0701)
New
1292472 N8210 10.9 (0.429) 2.43 (0.0957)
Former 92475 71L00 11.0 (0.433) 2.4 (0.094)
New
1692473 N8210 13.6 (0.535) 2.43 (0.0957)
Former 92475 72L00 14.3 (0.563) 2.3 (0.091)
New
1992474 N8210 16.5 (0.650) 2.43 (0.0957)
Former 92477 N8200 17.12 (0.6740) 1.78 (0.0701)
SHA814E
ATC-68
TROUBLE DIAGNOSIS
Potentio Temperature Control (PTC)
The PTC is built into the auto amp. It can be set at an interval of 1°C
in the 18°C to 32°C temperature range by turning the temperature
control dial.
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
1. CHECK POWER SUPPLY CIRCUIT FOR AUTO AMP.
1. Disconnect auto amp. connector.
2. Check voltage between auto amp. harness connector M52 ter-
minal 1 (BR/Y), 2 (L), 20 (L/W) and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A fuses (Nos. 15 and 28) and 15A fuses (Nos. 19 and 24), located in the fuse block (J/
B). Refer to PG-75, "
FUSE BLOCK - JUNCTION BOX (J/B)" .
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, replace fuse and check harness for short circuit. Repair or replace if necessary.
SJIA0402E
RJIA0504E
Terminals Ignition switch position
(+)
(-) OFF ACC ON
Auto amp.
connectorTe r m i n a l N o .
(wire color)
M52 1 (BR/Y)
GroundApprox.
0VApprox.
0VBattery
voltage
M52 2 (L)Battery
voltageBattery
voltageBattery
voltage
M52 20 (L/W)Approx.
0VApprox.
0VBattery
voltage
RJIA2856E
TROUBLE DIAGNOSIS
ATC-85
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1. CHECK POWER SUPPLY FOR BLOWER MOTOR
1. Disconnect blower motor connector.
2. Turn ignition switch ON.
3. Check voltage between blower motor harness connector M65
terminal 1 (L/W) and ground.
OK or NG
OK >> GO TO 2.
NG >> Check power supply circuit and 15A fuses [Nos. 19 and
24, located in the fuse block (J/B)]. Refer to PG-75,
"FUSE BLOCK - JUNCTION BOX (J/B)" .
If OK, check harness for open circuit. Repair or replace if necessary.
If NG, replace fuse and check harness for short circuit. Repair or replace if necessary.
2. CHECK FAN FEED BACK CIRCUIT
1. Reconnect blower motor connector.
2. Check voltage between auto amp. harness connector M52 ter-
minal 18 (R) and ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 9.
3. CHECK BLOWER MOTOR
Refer to AT C - 8 7 , "
Blower Motor" .
OK or NG
OK >> GO TO 4.
NG >> Replace blower motor.
4. CHECK POWER SUPPLY FOR FAN CONTROL AMP.
1. Turn ignition switch ON.
2. Check voltage between fan control amp. harness connector
M67 terminal 3 (R) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.1 – Ground : Battery voltage
RJIA2860E
18 – Ground : Battery voltage
RJIA2861E
Terminals
Condition Voltage (+)
(-)
Fan control
amp. connectorTerminal No.
(wire color)
M67 3 (R) Ground Fan speed: 1st Approx. 8V
RJIA2862E
TROUBLE DIAGNOSIS
ATC-91
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4. CHECK POWER SUPPLY FOR A/C RELAY
1. Turn ignition switch ON.
2. Check voltage between A/C relay harness connector E5 termi-
nal 1 (BR/Y), 3 (BR/Y) and ground.
OK or NG
OK >> GO TO 5.
NG >> Check power supply circuit and 10A fuse [No. 15
located in the fuse block (J/B)]. Refer to PG-75, "
FUSE
BLOCK - JUNCTION BOX (J/B)" .
If OK, check harness for open circuit. Repair or replace if necessary.
If NG, replace fuse and check harness for short circuit. Repair or replace if necessary.
5. CHECK A/C RELAY AFTER DISCONNECTING IT
Refer to AT C - 9 4 , "
A/C Relay" .
OK or NG
OK >> GO TO 6.
NG >> 1. Replace A/C relay.
2. Go to self-diagnosis procedure AT C - 5 9 , "
FUNCTION CONFIRMATION PROCEDURE" and
perform self-diagnosis STEP-4. Confirm that magnet clutch operation is usual.
6. CHECK COIL SIDE CIRCUIT OF A/C RELAY
1. Turn ignition switch OFF.
2. Reconnect A/C relay connector.
3. Start the engine.
4. Check voltage between ECM harness connector F43 terminal
105 (BR/W) or 19 (L) and ground.
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
7. CHECK AMBIENT SENSOR
Refer to ATC-109, "
Ambient Sensor Circuit" .
OK or NG
OK >>With gasoline engine: GO TO 8.
With diesel engine: GO TO 14.
NG >> Repair or replace the malfunctioning part(s).
8. CHECK REFRIGERANT PRESSURE SENSOR (QR ENGINE)
Refer to AT C - 9 4 , "
Refrigerant Pressure Sensor (With Gasoline Engine)" .
OK or NG
OK >> GO TO 9.
NG >> Repair or replace the malfunctioning part(s).1 – Ground : Battery voltage
3 – Ground : Battery voltage
RJIA2871E
105 – Ground (Gasoline engine) : Battery voltage
19 – Ground (Diesel engine) : Battery voltage
RJIA2836E
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)