TROUBLE DIAGNOSIS
EC-905
[YD (WITH EURO-OBD)]
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EC
Basic InspectionEBS0117A
Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
Headlamp switch is OFF.
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
Air conditioner switch is OFF.
Rear defogger switch is OFF.
Steering wheel is in the straight-ahead position, etc.
Priority Detected items (DTC)
1
U1000 CAN communication line
P0016 Crankshaft position - camshaft position correlation
P0101 P0102 P0103 Mass air flow sensor
P0112 P0113 Intake air temperature sensor
P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P2135 Accelerator pedal position sensor
P0182 P0183 Fuel pump temperature sensor
P0192 P0193 Fuel rail pressure sensor
P0237 P0238 Turbocharger boost sensor
P0335 P0336 Crankshaft position sensor
P0340 P0341 Camshaft position sensor
P0563 Battery voltage
P0605 P0606 ECM
P0642 P0643 P0652 P0653 Sensor power supply
P1260 - P1267 Fuel injector adjustment resistor
P1610 - P1617 NATS
P2228 P2229 Barometric pressure sensor
2
P0045 Turbocharger boost control solenoid valve
P0089 P0628 P0629 P1272 - P1275 Fuel pump
P0200 - P0204 P1268 - P1271 P2146 - P2149 Fuel injector
P0380 Glow relay
P0404 EGR volume control valve
P0686 ECM relay
P1212 TCS communication line
3
P0088 P0093 Fuel system
P0217 Engine over temperature (OVERHEAT)
P0234 Turbocharger system
P0401 EGR function
P1211 TCS control unit
TROUBLE DIAGNOSIS
EC-925
[YD (WITH EURO-OBD)]
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EC
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)92 YAccelerator pedal position
sensor 2 ground[Ignition switch ON]Approximately 0.3V
95 G/R CAN communication line[Ignition switch ON]Approximately 2.6 - 3.2V
Output voltage varies with the
communication status.
99 B/Y Start signal[Ignition switch ON]Approximately 0.3V
[Ignition switch START]BATTERY VOLTAGE
(11 - 14V)
100 P Stop lamp switch[Ignition switch ON]
Brake pedal: Fully releasedApproximately 0V
[Ignition switch ON]
Brake pedal: DepressedBATTERY VOLTAGE
(11 - 14V)
105 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
107
108W/R
W/RIgnition switch [Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
110 G/ORPark/Neutral position
switch[Ignition switch ON]
Gear position is Neutral Approximately 0V
[Ignition switch ON]
Except the above gear positionBATTERY VOLTAGE
(11 - 14V)
111 P / BPower steering pressure
switch[Engine is running]
Steering wheel is being turnedApproximately 0V
[Engine is running]
Steering wheel is not being turnedBATTERY VOLTAGE
(11 - 14V)
113 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
114 B ECM ground[Engine is running]
Idle speedApproximately 0V
11 9
120Y
RPower supply for ECM[Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
121 W/LPower supply for ECM
(Back-up)[Ignition switch OFF]BATTERY VOLTAGE
(11 - 14V) TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
EC-926
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
CONSULT-II FunctionEBS0117G
FUNCTION
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st/2nd trip diagnostic trouble codes
Freeze frame data
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*: This item includes 1st/2nd trip DTCs.Diagnostic test mode Function
Self-diagnostic resultsSelf-diagnostic results such as 1st/2nd trip DTC, DTC and freeze frame data can be read and erased
quickly.*
Data monitor Input/Output data in the ECM can be read.
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
ItemDIAGNOSTIC TEST MODE
SELF-DIAG RESULTS
DATA MON-
ITORACTIVE
TEST
DTC*FREEZE
FRAME
DATA
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor×××
Camshaft position sensor×
Engine coolant temperature sensor××××
Vehicle speed sensor×××
Fuel pump temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Fuel rail pressure sensor××
Mass air flow sensor××
Intake air temperature sensor×
Turbocharger boost sensor×××
Battery voltage××
Park/neutral position (PNP) switch×
Power steering pressure switch×
Stop lamp switch×
Barometric pressure sensor (built-into ECM)××
Fuel injector adjustment resistor×
OUTPUTFuel pump×××
Fuel injector×××
Glow relay×××
Cooling fan relay×××
EGR volume control valve×××
EC-928
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR MODE
COOLANT TEMP [°C] or
[°F]The engine coolant temperature at the moment a malfunction is detected is displayed.
ENGINE SPEED [rpm]
The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED [km/h] or
[mph]
The vehicle speed at the moment a malfunction is detected is displayed.
INT MANI PRES [kPa]
The intake manifold pressure at the moment a malfunction is detected is displayed. Freeze frame data item Description
MONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]××
The engine speed computed from the
crankshaft position sensor signal is dis-
played.
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is dis-
played.When the engine coolant temper-
ature circuit is open or short, ECM
enters fail-safe mode. The engine
coolant temperature determined
by the ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed form the
vehicle speed sensor signal is displayed.
FUEL TEMP SEN
[°C] or [°F]××
The fuel temperature (determined by the
signal voltage of the fuel pump tempera-
ture sensor) is displayed.
ACCEL POS SEN [V]××
The accelerator pedal position sensor 1
signal voltage is displayed.
ACCEL SEN 2 [V]××
The accelerator pedal position sensor 2
signal voltage is displayed.
ACT CR PRESS [MPa]××
The Fuel rail pressure (determined by
the signal voltage of the fuel rail pressure
sensor) is displayed.
BATTERY VOLT [V]××
The power supply voltage of ECM is dis-
played.
P/N POSI SW [ON/OFF]××
Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL [ON/OFF]××
indicates [ON/OFF] condition from the
starter signal.
PW/ST SIGNAL [ON/OFF]×
indicates [ON/OFF] condition from the
power steering pressure switch signal.
BRAKE SW [ON/OFF]××
indicates [ON/OFF] condition from the
stop lamp switch signal.
IGN SW [ON/OFF]××
Indicates [ON/OFF] condition from igni-
tion switch signal.
MAS AIR/FL SE [V]××
The signal voltage of the mass air flow
sensor is displayed.
MAIN INJ WID [msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.
PUMP CURRENT [mA]×
Indicates the fuel pump power supply
current from the ECM.
GLOW RLY [ON/OFF]×
The glow relay control condition (deter-
mined by ECM according to the input sig-
nal) is displayed.
TROUBLE DIAGNOSIS
EC-933
[YD (WITH EURO-OBD)]
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CONSULT-II Reference Value in Data Monitor ModeEBS0117H
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPS-RPM (TDC)
Run engine and compare CONSULT-II value with the tachometer
indication.Almost the same speed as the
tachometer indication
COOLAN TEMP/S
Engine: After warming up More than 70°C (158°F)
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speed-
ometer indicationAlmost the same speed as the
speedometer indication
FUEL TEMP SEN
Engine: After warming up More than 40°C (104°F)
ACCEL POS SEN*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.2 - 0.7V
Accelerator pedal: Fully depressed 3.9 - 4.9V
ACCEL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.1 - 0.4V
Accelerator pedal: Fully depressed 1.9 - 2.4V
MAS AIR/FL SE*
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1.5 - 2.0V
2,000 rpm 2.2 - 2.7V
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW
Ignition switch: ONShift lever: Neutral position ON
Except above OFF
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel is in neutral posi-
tion. (Forward direction)OFF
Steering wheel is turned. ON
BRAKE SW
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
IGN SW
Ignition switch: ON → OFF ON → OFF
ACT CR PRESS
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 20 - 30 MPa
2,000 rpm 45 - 55 MPa
MAIN INJ WID
Engine: After warming up
Shift lever: Neutral position
Idle speedNo-load 0.68 - 0.78 msec
Blower fan switch: ON
Rear window defogger switch: ON0.78 - 0.88 msec
GLOW RLY Refer to EC-1169, "
GLOW CONTROL SYSTEM" .
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
COOLING FAN
When cooling fan is stopped. OFF
When cooling fans operate at low speed. LOW
When cooling fans operate at high speed. HI
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
EC-1186
[YD (WITH EURO-OBD)]
PSP SWITCH
PSP SWITCHPFP:49761
Component DescriptionEBS011G9
The power steering pressure switch is attached to the power steer-
ing high-pressure tube and detects a power steering load.
When a power steering load is detected, it signals the ECM. The
ECM adjusts the fuel injector pulse width to increase the idle speed
and adjust for the increased load.
CONSULT-II Reference Value in Data Monitor ModeEBS011GA
Specification data are reference values.
ECM Terminals and Reference ValueEBS011GB
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
PBIB1904E
MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL
Engine: After warming up, idle the
engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
111 P / BPower steering pressure
switch[Engine is running]
Steering wheel is being turnedApproximately 0V
[Engine is running]
Steering wheel is not being turnedBATTERY VOLTAGE
(11 - 14V)
EC-1188
[YD (WITH EURO-OBD)]
PSP SWITCH
Diagnostic ProcedureEBS011GD
1. CHECK OVERALL FUNCTION
With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
Without CONSULT-II
1. Start engine.
2. Check voltage between ECM terminal 99 and ground under the
following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK POWER STEERING PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect power steering pressure switch harness connector.
3. Check harness continuity between power steering pressure
switch terminal 2 and ground. Refer to Wiring Diagram.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
nectors.
3. CHECK POWER STEERING PRESSURE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 111 and power steering pressure switch terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
Conditions PW/ST SIGNAL
Steering wheel is in neutral position OFF
Steering wheel is turned ON
PBIB0434E
Conditions Voltage
Steering wheel is in neutral position Battery voltage
Steering wheel is turned Approximately 0V
PBIB1948E
Continuity should exist.
PBIB1904E
Continuity should exist.
PSP SWITCH
EC-1189
[YD (WITH EURO-OBD)]
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4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M63, F30
Harness for open and short between power steering pressure switch and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK POWER STEERING PRESSURE SWITCH
Refer to EC-1189, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace power steering pressure switch.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-936, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionEBS011GE
POWER STEERING PRESSURE SWITCH
1. Disconnect power steering pressure switch harness connector and then start engine.
2. Check continuity between power steering pressure switch termi-
nal 1 and 2 under the following conditions.
Removal and InstallationEBS0128B
Refer to PS-34, "HYDRAULIC LINE" .
Conditions Continuity
Steering wheel is being fully turned. Yes
Steering wheel is not being turned. No
MBIB0624E