DTC P1217 ENGINE OVER TEMPERATURE
EC-577
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On Board Diagnosis LogicBBS0052V
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-34, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-21, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-15, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckBBS0052W
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-581,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-581,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant level is not within the speci-
fied range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
IPDM E/R
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-584,
"Main 12 Causes of Overheating" .
SEF621W
EC-578
[VQ]
DTC P1217 ENGINE OVER TEMPERATURE
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-581, "
Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-581,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-581,
"Diagnostic Procedure" .
3. Perform IPDM E/R auto active test and check cooling fan motors
operation, refer to PG-21, "
Auto Active Test" .
4. If NG, go to EC-581, "
Diagnostic Procedure" .
SEF646X
SEF621W
DTC P1217 ENGINE OVER TEMPERATURE
EC-581
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Diagnostic ProcedureBBS0052Y
1. INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Ye s > > G O T O 2 .
No >> GO TO 3.
2. CHECK COOLING FAN OPERATION
With CONSULT-II
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
3. Make sure that cooling fans-1 and -2 operate at each speed
(LOW/MID/HI).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-582,
"COOLING FAN CONTROL CIRCUIT" .)
3. CHECK COOLING FAN OPERATION
Without CONSULT-II
1. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PG-21, "
Auto Active
Te s t" .
2. Make sure that cooling fans-1 and -2 operate at each speed (Low/Middle/High).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-582, "
COOLING FAN CONTROL CIRCUIT" .)
4. CHECK COOLING SYSTEM FOR LEAK
Refer to CO-34, "
LEAK CHECK" .
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-34, "
LEVEL CHECK" .
Hose
Radiator
Water pump
5. CHECK COMPONENT PARTS
Check the following.
Radiator cap. Refer to CO-38, "Checking Radiator Cap" .
Thermostat. Refer to CO-50, "WATER INLET AND THERMOSTAT ASSEMBLY" .
Engine coolant temperature sensor. Refer to EC-478, "Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning component
SEF784Z
EC-582
[VQ]
DTC P1217 ENGINE OVER TEMPERATURE
6. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-584, "
Main 12 Causes of Overheating" .
>>INSPECTION END
COOLING FAN CONTROL CIRCUIT
1. CHECK COOLILNG FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors E6.
3. Check voltage between IPDM E/R terminal 15 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.
40A fusible link
Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground in harness or connectors.
3. CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between IPDM E/R terminal 16 and ground.
Refer to Wiring Diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.Voltage: Battery voltage
PBIB1681E
Continuity should exist.
DTC P1217 ENGINE OVER TEMPERATURE
EC-583
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4. CHECK COOLING FAN MOTOR-1 CIRCUIT-I
1. Disconnect cooling fan motor-1 harness connector.
2. Check voltage between cooling fan motor-1 terminals 1, 2 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
40A fusible link
Harness for open or short between cooling fan motor-1 and battery
>> Repair open circuit or short to ground in harness or connectors.
6. CHECK COOLING FAN MOTOR-1 CIRCUIT-II FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E5.
3. Check harness continuity between cooling fan motor-1 terminal 3 and IPDM E/R terminal 8, cooling fan
motor-1 terminal 4 and IPDM E/R terminals 11, 12.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2130E
Voltage: Battery voltage
PBIB1670E
Continuity should exist.
EC-584
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DTC P1217 ENGINE OVER TEMPERATURE
7. CHECK COOLING FAN MOTOR-2 CIRCUIT-I FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect cooling fan motor-2 harness connector.
3. Check harness continuity between cooling fan motor-2 terminals
3, 4 and ground.
Refer to Wiring Diagram.
4. Also check harness short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to power in harness or con-
nectors.
8. CHECK COOLING FAN MOTOR-2 CIRCUIT-II FOR OPEN AND SHORT
1. Check harness continuity between cooling fan motor-2 terminal 1 and IPDM E/R terminal 13, cooling fan
motor-2 terminal 2 and IPDM E/R terminals 10, 14.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK COOLING FAN MOTORS
Refer to EC-585, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace cooling fan motors.
10. CHECK INTERMITTENT INCIDENT
Perform EC-450, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness or connector.
Main 12 Causes of OverheatingBBS0052Z
Continuity should exist.
PBIB2130E
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixtureMA-15, "Anti-Freeze
Coolant Mixture Ratio"
3Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckCO-34, "LEVEL CHECK"
4Radiator capPressure tester 78 - 98 kPa
(0.78 - 0.98 bar, 0.8 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)CO-38, "
Checking Radia-
tor Cap"
DTC P1217 ENGINE OVER TEMPERATURE
EC-585
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EC
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-30, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionBBS00530
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
ON*25Coolant leaksVisual No leaksCO-34, "LEAK CHECK"
ON*26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hotCO-50, "WATER INLET
AND THERMOSTAT
ASSEMBLY"
ON*17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-575
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingCO-34, "LEVEL CHECK"
OFF*410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankCO-34, "LEVEL CHECK"
OFF 11Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-210, "CYLINDER
HEAD"
12Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonEM-228, "CYLINDER
BLOCK"
Engine Step Inspection item Equipment Standard Reference page
Cooling fan speedCooling fan motor terminals
(+) (−)
Middle (MID)1 3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
High (HI) 1 and 2 3 and 4
SEF734W
EC-592
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DTC P1229 SENSOR POWER SUPPLY
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureBBS0053E
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer to EC-457, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
49 BR/WSensor power supply
(Refrigerant pressure sensor)[Ignition switch: ON]Approximately 5V
68 LSensor power supply
(PSP sensor)[Ignition switch: ON]Approximately 5V
82 BSensor ground
(APP sensor 1)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
83 GSensor ground
(APP sensor 2)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
90 R/WSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 PSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
98 LGAccelerator pedal position
sensor 2[Ignition switch: ON]
Engine: Stopped
Accelerator pedal: Fully released0.28 - 0.48V
[Ignition switch: ON]
Engine: Stopped
Accelerator pedal: Fully depressedMore than 2.0V
106 WAccelerator pedal position
sensor 1[Ignition switch: ON]
Engine: Stopped
Accelerator pedal: Fully released0.65 - 0.87V
[Ignition switch: ON]
Engine: Stopped
Accelerator pedal: Fully depressedMore than 4.3V
PBIB2160E