SST868C
16. Install boot bands.
Securely install boot band to boot groove and clinch the root
section of the trapezoidal area.
Make sure that there is a clearance of 3.5 mm (0.138 in) or less
at the clinched section of the boot band. Refer to the Figure at
left.
SST869C
After installing gear in vehicle, make sure that the clinched
section of boot band is positioned toward the rear of vehicle (to
prevent interference with adjacent parts).
SST719C
AdjustmentNJST0026Adjust pinion rotating torque as follows:
1. Set rack to the neutral position without fluid in the gear.
2. Coat the adjusting screw with locking sealant and screw it in.
3. Lightly tighten lock nut.
4. Tighten adjusting screw to a torque of 4.9 to 5.9 N·m (50 to 60
kg-cm, 43 to 52 in-lb).
5. Loosen adjusting screw, then retighten it to 0.2 N·m (2 kg-cm,
1.7 in-lb).
SST862CB
6. Move rack over its entire stroke several times.
7. Measure pinion rotating torque within the range of 180° from
neutral position.
Stop the gear at the point of maximum torque.
8. Loosen adjusting screw, then retighten it to 4.9 N·m (50 kg-cm,
43 in-lb).
9. Loosen adjusting screw by 50° to 70°.
SST713C
10. Prevent adjusting screw from turning, and tighten lock nut to
specified torque.
POWER STEERING GEAR AND LINKAGE
Assembly (Cont’d)
ST-22
Component DescriptionNJST0045The power steering pump can not be disassembled on QG engine
models.
Tightening torque:
Bracket bolt:
14 - 18 N·m
(1.36 - 1.84 kg-m, 10 - 13 ft-lb)
Lower fixing bolt:
32 - 42 N·m
(3.2 - 4.2 kg-m, 24 - 31 ft-lb)
Inspection:
Check oil pump maximum pressure. Refer to “Power
Steering” in SDS.
POWER STEERING OIL PUMP (QG ENGINE)
Component Description
ST-24
Steering Gear and LinkageNJST0035
Applied modelQG engine YD engine
Steering gear typePR25T
Tie-rod outer ball jointSwinging force at cotter pin hole: “A” N (kg, lb) 64.6 - 65.0 (6.59 - 6.63, 14.52 - 14.61)
Rotating torque: “B” N·m (kg-cm, in-lb) 0.29 - 2.94 (3.0 - 30.0, 2.6 - 26.0)
Axial end play: “C” mm (in) 0 (0)
Tie-rod inner ball jointSwinging force*: “A” N (kg, lb) 1.61 - 12.9 (0.164 - 1.32, 0.36 - 2.90)
Axial end play: “C” mm (in) 0 (0)
Tie-rod standard length “L” mm (in) 132 (5.20) 136 (5.35)
SST867C
Rack stroke “S” mm (in)65.0 (2.559)
SST086BA
Power SteeringNJST0036
Steering gear typePR25T
Rack sliding
force N (kg, lb)
Under normal oper-
ating oil pressureRange within±11.5 mm (±0.453 in)
from the neutral position at rack
speed of 3.5 mm (0.138 in)/sAverage force 132 - 308 (13.5 - 31.4, 30 - 69)
Maximum force deviation 176 (17.9, 39)
Except for the above rangeMaximum sliding force —
Maximum force deviation —
Steering wheel turning force
(Measured at one full turn from the neutral position) N (kg, lb)39(4,9)orless
Fluid capacity (Approximate)(Imp qt)1.0 (7/8)
Oil pump maximum pressure kPa (bar, kg/cm
2, psi)QG15, 18 engines 8,600 - 9,200 (86.0 - 92.0, 87.72 - 93.84, 1,247 - 1,334)
YD22 engine 8,800 - 9,400 (88.0 - 94.0, 88.7 - 95.8, 1,261 - 1,362)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
ST-30
Starting system...............................................SC-13
Steering linkage ..............................................ST-15
Steering switch................................................EL-41
Steering wheel and column ............................ST-10
Steering wheel play ..........................................ST-6
Steering wheel turning force .............................ST-8
Stop lamp switch (QG engine) ......EC-361, EC-630
Stop lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.EL-58
STOP/L - Wiring diagram................................EL-58
Striking rod (M/T) ...............................MT-32, 56, 94
Strut (front) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[....SU-9
Strut (rear) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..SU-20
Sub-gear (M/T) .........................................MT-31, 55
Sun roof, electric ...........................................EL-249
Sunload sensor...........ATC-106, ATC-108, ATC-118
Sunroof<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[....BT-60
Super lock <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110028[L-301
Supplemental restraint system - Wiring
diagram <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110035[S-46
Supplemental Restraint System .....................RS-20
Symbols and abbreviations..............................GI-11
Symptom matrix chart
(QG engine)..................................EC-70, EC-449
Symptom matrix chart (YD engine)................EC-53
Synchronizer (M/T) ............................MT-31, 55, 93
System readiness test (SRT) code
(QG engine) ................................................EC-40
T
Tachometer <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110028[L-110
Tail lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...EL-55
TCM circuit diagram ........................................AT-15
TCM inspection table .......................AT-107, AT-303
Thermostat................................................LC-15,40
Three way catalyst function
(QG engine) ..............................................EC-247
Three way catalyst precautions.........................GI-6
Throttle body (QG engine) .............................EM-18
Throttle control motor relay
(QG engine)................................EC-286, EC-587
Throttle position sensor (TPS)
(QG engine) ..EC-200, EC-206, EC-336, EC-342,
EC-344, EC-526, EC-532, EC-609,
EC-615, EC-617
Throttle position switch ....................AT-244, AT-340
Throttle valve closed position learning
(QG engine)..................................EC-31, EC-426
Throwout bearing - See Clutch release
bearing ..................................................CL-17,20
Tie-rod ball joints.............................................ST- 1 9
Tie-rod <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[.....ST-15
Tightening torque of standard bolts.................GI-50
Timing chain (QG engine)..............................EM-47
Timing chain (YD engine) ..............................EM-20
Tire size <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[....GI-44
Torque converter installation ............AT-412, AT-509
Tow truck towing ..............................................GI-48
TPS1 - Wiring diagram
(QG engine)................................EC-208, EC-534TPS2 - Wiring diagram
(QG engine) ................................EC-338, EC-611
TPS3 - Wiring diagram
(QG engine)................................EC-202, EC-528
Transmission case (M/T) ...................MT-30, 54, 92
Tread-FR&RR (Dimensions)............................GI-44
Trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[......BT-31
Trouble diagnoses ...........................................GI-32
Trunk lid finisher..............................................BT- 4 5
Trunk lid opener - See Trunk lid .....................BT-10
Trunk lid trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-45
Trunk lid <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...BT-10
Trunk room lamp ...........................................EL-108
Trunk room trim...............................................BT-45
TURN - Wiring diagram ..................................EL-71
Turn signal lamp .............................................EL-67
Two trip detection logic
(QG engine)..................................EC-36, EC-430
Two-pole lift <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..GI-47
U
Under body <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110025[T- 7 7
V
Vacuum hose (brake system).........................BR-22
Vacuum hose drawing (Engine control)
(QG engine)..................................EC-22, EC-417
Vacuum pump.................................................BR-23
Valve clearance (YD engine) .........................EM-59
Valve guide (QG engine) ...............................EM-63
Valve guide (YD engine) ................................EM-50
Valve lifter<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...EM-41
Valve seat (QG engine) .................................EM-64
Valve seat (YD engine) ..................................EM-52
Valve spring (QG engine) ..............................EM-66
Valve spring (YD engine) ...............................EM-54
Vehicle speed sensor (VSS)
(QG engine)................................EC-258, EC-679
Vehicle speed sensor (VSS)
(YD engine)...............................................EC-105
Ventilation air filter (manual A/C) ...................HA-95
Ventilation air filter ......................................ATC-129
Viscosity number (SAE) .................................MA-20
Viscous coupling (FF M/T) .............................MT-93
VSS - Wiring diagram (YD engine) ..............EC-105
W
WARN - Wiring diagram ...............................EL-130
Warning chime ..............................................EL-136
Warning lamps ..............................................EL-129
Washer, front .................................................EL-158
Water pump ..............................................LC-14, 38
Water temperature gauge .............................EL-110
Weatherstrip - See Exterior ............................BT-47
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
ALPHABETICAL INDEX
IDX-9