2003 MITSUBISHI SHOGUN clutch

I10A126A
Auto-speed (cruise) control*
EI10AAOa
Auto-speed (cruise) control is an auto-
matic speed control system. It lets you keep
the same driving speed; auto-speed con-
trol can be used at 40 km/h (25 mph) or
more. It is especially useful for high way
driving. Auto-speed control does not work
at speeds below about 40 km/h (25 mph).
A - Main switch
B - Auto-speed control lever
CAUTION
(1) For safety reasons, the main
switch (A) should be set to the
“OFF”position when you are not
using the auto-speed control
system.
(2) Auto-speed control is not rec-
ommended when driving condi-
tions will not allow you to stay at
the same speed, such as in
heavy traffic or on roads that are
winding, icy, snow-covered, wet,
or slippery, or on a steep down-
hill.
(3) For vehicles with manual trans-
mission, if you shift to“N”
(NEUTRAL) in auto-speed con-
trol mode without pressing the
clutch first, the engine will run
too fast and might be dam-
aged.NOTE
(1) Auto-speed control may not be able to
keep your speed on uphills or down-
hills.
(2) Your speed may drop on a steep uphill.
You must use the accelerator if you
want to stay at your set speed.
(3) Your speed may increase to more than
the set speed on a steep downhill. You
must use the brake to control your
speed. If your speed increases too
much, turn off the auto-speed control.
(Refer to the section“To deactivate”on
page 5-56.)
Starting and driving
5-53
Div:
Out put date:

I10A128A
Brake pedal
Use the brake pedal and then pull the
auto-speed control lever down.
I10A121A
To accelerate for passingPress the accelerator pedal as you would
normally. When you release the pedal, you
will return to your set speed.
I10A151A
To deactivateThe auto-speed control can be deacti-
vated as follows:
(1) Push the main switch (A) at the end of
the lever. (Main switch OFF)
(2) Pull the auto-speed control lever (B)
towards you.
The auto-speed control can be turned off
automatically in any of the following ways.
(3) By slightly tapping the brake pedal or
pressing it to reduce the speed.
(4) By pressing the clutch pedal (for
vehicles with manual transmission).
(5) By moving the selector lever to“N”
(NEUTRAL) (for vehicles with auto-
matic transmission).
Starting and driving
5-56Div:
Out put date:

Maintenance
Engine oil ...................................................... 9- 2
Automatic transmission fluid ...................... 9- 4
Engine coolant ............................................. 9- 5
Battery ........................................................... 9- 6
Brake fluid .................................................... 9- 8
Power steering fluid...................................... 9- 9
Clutch fluid ................................................... 9-10
Washer fluid ................................................... 9-11
Wheel condition ............................................ 9-12
Tyre inflation pressure ................................. 9-14
Tyre rotation ................................................. 9-15
Snow tyres .................................................... 9-16
Tyre chains ................................................... 9-16
Fuel, engine coolant,
oil and exhaust gas leakage..................... 9-17
Exterior and interior lamp operation........... 9-18
Meter, gauge and indication /
warning lamp operation ............................ 9-18
Clutch pedal free play ................................. 9-18
Brake pedal free play.................................... 9-18
Parking brake lever stroke ........................... 9-19
Hinges and latches lubrication.................... 9-19
Wiper blades.................................................. 9-19
Ventilation slots ............................................ 9-21
Weatherstripping........................................... 9-21
Additional equipment
(For regions where snow is encountered). 9-21
Div:
Out put date:

M09A026A
CC: 3200 models
3200 models
Unscrew the reservoir cap ; the level in this
tank should be kept between the“MAX”
and“MIN”lines.
M01A008A
LHDClutch fluid*
EM10A-Ia
To check the clutch fluid
The clutch fluid in the master cylinder
should be checked when performing other
underhood services. In addition, the sys-
tem should be checked for leakage at the
same time.
Check to make certain that the clutch fluid
level is always between the“MAX”and
“MIN”level markings on the fluid reser-
voir and refill the fluid, if necessary.
A rapid fluid loss indicates a leak in the
clutch system which should be inspected
by your authorized MITSUBISHI dealer and
repaired immediately.
M10A007A
RHDTo replace the fluid
Recommended brake fluid conforming to
DOT 3 or DOT 4 should be used.
The reservoir cap must be fully tightened
to avoid contamination from foreign mat-
ter or moisture.
DO NOT ALLOW PETROLEUM- BASED
FLUID TO CONTACT, MIX WITH, OR
OTHERWISE CONTAMINATE THE
BRAKE FLUID. SEAL DAMAGE WILL
RESULT.
WARNING
Take care in handling brake fluid as
it is harmful to the eyes and may also
cause damage to painted surfaces.
When the fluid is spilled, wipe it up
immediately.
Maintenance
9-10Div:
Out put date:

Exterior and interior lamp
operation
EM35A-Ad
Operate the combination lamp switch to
check that all lamps are functioning prop-
erly.
If the lamps do not illuminate, the prob-
able cause is a blown fuse or defective
lamp bulb. Check the fuses first. If there is
no blown fuse, check the lamp bulbs.
For information regarding the inspection
and replacement of the fuses and the lamp
bulbs, refer to the section entitled“For
emergencies”.
If the fuses and bulbs are all OK, take the
vehicle to an authorized MITSUBISHI
dealer for inspection and repair.Meter, gauge and indication
/warning lamp operationRun the engine to check the operation of
all meters, gauges, and indication /warning
lamps.
If there is anything wrong, take the vehicle
to an authorized MITSUBISHI dealer for
inspection.
M18A002A
A
Clutch pedal free play*
EM17AOH
Press down the clutch pedal with your fin-
gers until initial resistance is felt.
This distance should be within the speci-
fied range.
A- Free play: 4 to 13 mm
If the clutch pedal free play is not within the
standard range, have the clutch pedal
adjusted at an authorized MITSUBISHI
dealer.
M18A002A
A
Brake pedal free play
EM18A-Ga
Stop the engine, depress the brake pedal
several times, and press down the pedal
with your fingers until initial resistance is
felt. This distance should be within the
specified range.
A- Free play: 3 to 8 mm
If the brake pedal free play is not within the
standard range, have the brake pedal
adjusted at an authorized MITSUBISHI
dealer.
Maintenance
9-18Div:
Out put date:

Other specifications
EP01IOE
Item 2500 models 3200 models 3500 models
Fuel systemCombustion typeIn-direct injection Direct Injection Gasoline Direct Injection
Fuel injection
pumpElectronically controlled Electric motor type
Clutch Dry single disc clutch with diaphragm spring, hydraulic action
Steering system Rack & pinion type, power assisted
SuspensionFront Independent type, double wishbone, coil spring
Rear Independent type, multi-link, coil spring
Service brakesType Hydraulic, front and rear split double circuit system with power assistance, anti-lock brake*
Front Ventilated disc brakes
Rear Drum in ventilated disc brakes
Parking brakes Parking brake acts mechanically on rear wheels
*: Optional equipment
Specifications
10-11
Div:
Out put date:

Capacities
EQ02AOIc
N o . Item Quantity Recommended lubricants1 Engine oil 2500 models
Oil pan 6.3 litres
Refer to page 9-2.
Oil filter 0.8 litre
Oil cooler 0.3 litre
3200 models Oil pan 7.5 litres
Oil filter 1.0 litre
Oil cooler 1.3 litres
3500 models Oil pan 4.3 litres
Oil filter 0.3 litre
Oil cooler 0.3 litre
2 Automatic transmission fluid 9.7 litres DIA QUEEN ATF SP III
3 Brake fluid As required Brake fluid DOT 3 or DOT 4
4 Clutch fluid As requiredSpecifications
10-16Div:
Out put date:

Accessory boxes ................................................ 6-62
Accessory socket ............................................... 6-61
Additional equipment ......................................... 9-21
Air purifier ........................................................... 6-55
Antenna .............................................................. 6-35
Anti-lock brake system (ABS) ............................ 5-45
Armrest .............................................................. 3-13
Ashtray ............................................................... 6-60
Audio system anti-theft feature ......................... 6-32
Automatic air conditioning .................................. 6-43
Automatic transmission fluid ................................ 9-4
Automatic transmissionINVECS-II Sport Mode 5A/T(Intelligent & Innovative
Vehicle Electronic Control SystemII ) ........... 5-17
Auto-speed (cruise) control ................................ 5-53
Backdoor ............................................................ 2-10
Battery ................................................................. 9-6
Bleeding the fuel system (diesel-powered vehicles only) ..................... 8-23
Bonnet .................................................................. 2-9
Brake fluid ............................................................ 9-8
Brake pedal free play ......................................... 9-18
Braking ............................................................... 5-44
Capacities ........................................................ 10-16
Catalytic converter ............................................... 5-6
Cautions on handling of 4WD vehicles .............. 5-42
CD (Compact-Disc) player ................................. 6-30
Central door locks ................................................ 2-8
Changing a fuse ................................................. 8-33
Chassis number ................................................. 10-2
“Child-protection” rear doors (5-door models) ..... 2-6
Child restraint ..................................................... 3-33
Cigarette lighter .................................................. 6-59
Cleaning the inside of your vehicle ...................... 7-2
Cleaning the outside of your vehicle .................... 7-4
Clutch fluid ......................................................... 9-10
Clutch pedal free play ........................................ 9-18
Combination head lamps, dipper and turn signal switch ................................................... 4-14
Correct 4-wheel drive operation ......................... 5-38
Cup tray ............................................................. 6-65 Dimensions ........................................................ 10-6
Doors ................................................................... 2-4
Driving and alcohol ............................................ 1-13
Economical driving ............................................... 5-7
Electric remote-controlled outside
rear-view mirrors ............................................ 5-51
Electric window control ...................................... 2-12
Electrical system .............................................. 10-10
Electronic immobilizer (Anti-theft starting system) ............................... 2-2
Emergency starting ............................................ 8-25
Engine ................................................................ 10-9
Engine coolant ..................................................... 9-5
Engine number ................................................... 10-2
Engine oil ............................................................. 9-2
Engine overheating ............................................ 8-21
Exterior and interior lamp operation ................... 9-18
Front fog lamp switch ......................................... 4-22
Front heater/ Manual air conditioning .................................. 6-36
Front seat ............................................................. 3-6
Fuel consumption ............................................. 10-12
Fuel gauge ........................................................... 4-4
Fuel, engine coolant, oil and exhaust gas leakage ......................... 9-17
Fuses ................................................................. 8-28
Genuine parts .................................................... 1-12
Glove box ........................................................... 6-63
Handling of cassette tapes ................................ 6-33
Hazard warning flasher switch ........................... 4-20
Headlamp levelling switch ................................. 4-16
Headlamps washer switch ................................. 4-19
Head restraints ................................................... 3-28
Heated seats ...................................................... 3-10
Hinges and latches lubrication ........................... 9-19
Horn switch ........................................................ 4-24
How to set a CD autochanger ........................... 6-31 If a tyre is punctured .......................................... 8-13
If the vehicle breaks down ................................... 8-2
Ignition switch ..................................................... 5-11
Indication and warning lamps .............................. 4-6
Inside rear-view mirror ....................................... 5-50
Installation of accessories .................................. 1-10
Installation position for warning triangle ............. 6-67
Instruments .......................................................... 4-2
Jack and jack handle ........................................... 8-5
Jacking up the vehicle ......................................... 8-8
Keyless entry system ........................................... 2-5
Keys ..................................................................... 2-2
Limited-slip differential ....................................... 5-48
Luggage compartment lamp .............................. 4-26
Luggage floor box .............................................. 6-66
Making a flat seat ............................................... 3-26
Making a luggage area ...................................... 3-14
Manual outside rear-view mirrors ...................... 5-51
Manual transmission .......................................... 5-15
Meter, gauge and indication/
warning lamp operation .................................. 9-18
MITSUBISHI active stability & traction control system (M-ASTC) .................. 5-57
Modifications/alterations to the electric or fuel systems ................................... 1-11
Multi centre display ............................................ 4-27
Notes regarding diesel fuel .............................. 10-14
Odometer/Tripmeter ............................................. 4-3
Operation under adverse driving conditions ......................................................... 8-2
Other specifications .......................................... 10-11
Outside rear-view mirror .................................... 5-50
Alphabetical index
1
0-18Div:
Out put date: