Page 25 of 1000
Page 26 of 1000
ACX01958
A18C0021 AW0381AU
22 – 4 N•m
16 – 3 ft-lb
9.0 – 2.0 N•m
79 – 18 in-lb2
1
3 4 5
6
7
8
9 7
7
57
5.0 – 1.0 N•m
44 – 9 in-lb
1 2
AB
10
Page 27 of 1000
ACX00459
AC203663AX0385CA
AW0382ALAX0423CA
AX0424CA
ADJUSTMENT OF CLEARANCE AROUND HOOD
ADJUSTMENT OF HOOD AND
HOOD STRIKER ENGAGEMENT
SECTION A A SECTION B B
6
76
7
BB AA
15 – 0.5 mm
0.59 – 0.02 in
20 – 0.5 mm
0.78 – 0.02 in
CLIP POSITIONS SECTION A A
AA
6
CLIP
4 4
6
: CLIP POSITION
AB
ADJUSTMENT OF HEIGHT AROUND HOOD
Page 28 of 1000
ACX02415
AC203222
CLIP1 2
1 2
AB
SECTION A A
A
A
Page 29 of 1000
X0181CA
AC101963
3 5
324
1
AB
Page 30 of 1000
DRILL
RIVETFUEL FILLER
DOOR PANEL
AB
ACX00468
RIVETER
BODY
PA N E LFUEL FILLER DOOR
PA N E L A S S E M B LY
RIVETER RIVET
FLANGE SURFACE
RIVETA
1
2
3
4
AB
Page 31 of 1000
Page 32 of 1000

CLEANING OF ADHESION SURFACE
CUT OFF THE RESIDUAL ADHESIVE
UNTIL THE THICKNESS IS LESS THAN
2 mm (0.08 inch). CLEAN THE ADHESION
SURFACE WITH 3M ADD PART
NO. 8880 OR EQUIVALENT, AND LET
DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
COMPLETELY CUT OFF ALL OF THE
RESIDUAL ADHESIVE. CLEAN THE
ADHESIVE SURFACE WITH 3M AAD
PART NO. 8880 OR EQUIVALENT, AND
LET DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
CLEAN OFF ANY DIRT ADHERING TO
THE ADHESION SURFACE WITH 3M
AAD PART NO. 8880 OR EQUIVALENT,
AND LET DRY FOR 3 MINUTES OR
MORE.
ATTACHING OF WINDOW SPACER
ATTACH THE WINDOW SPACER TO SET
THE POSITIONS FOR THE GLASS TO BE
INSTALLED.
GLUING OF WINDOW DAM AND WINDOW SPACER
GLUE THE WINDOW DAM AND WINDOW SPACER TO THE GLASS, FOLLOWING THE
STANDARD POSITION ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
APPLICATION OF PRIMER
APPLY THE PRIMER TO THE ADHESION
SURFACE OF THE BODY, AND LET DRY
FOR 3 MINUTES OR MORE.APPLICATION OF PRIMER
APPLY SUFFICIENT PRIMER EVENLY TO THE ADHESION SURFACE SO THAT THERE
IS NO PATCHINESS.
AFTER APPLICATION, LET DRY FOR 3 TO 30 MINUTES.
APPLICATION OF ADHESIVE
WITHIN 30 MINUTES AFTER APPLYING THE PRIMER, APPLY THE ADHESIVE EVENLY
ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
INSTALLING THE GLASS
AFTER APPLYING THE ADHESIVE, LIGHTLY PRESS THE GLASS
EVENLY SO THAT IT ADHERES COMPLETELY.
CLEANING
AFTER REMOVING EXCESS ADHESIVE FROM THE BODY OR
GLASS WITH A SPATULA, ETC. CLEAN OFF WITH 3M AAD
PART NO. 8880 OR EQUIVALENT.
CHECKING FOR WATER LEAKS
CARRY OUT A SHOWER TEST TO CHECK THAT NO WATER WILL
LEAKS THROUGH.REPLACE THE GLASS
REUSING THE GLASS
WINDOW GLASS INSTALLATION
PROCEDURE
BODY SIDEWINDOW GLASS SIDE
AC204055