2003 MITSUBISHI MONTERO light

CLEANING OF ADHESION SURFACE
CUT OFF THE RESIDUAL ADHESIVE
UNTIL THE THICKNESS IS LESS THAN
2 mm (0.08 inch). CLEAN THE ADHESION
SURFACE WITH 3M ADD PART
NO. 8880 OR EQUIVALENT, AND LET
DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
COMPLETELY CUT OFF ALL OF THE
RESIDUAL ADHESIVE. CLEAN THE
ADHESIVE SURFACE WITH 3M AAD
PART NO. 8880 OR EQUIVALENT, AND
LET DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
CLEAN OFF ANY DIRT ADHERING TO
THE ADHESION SURFACE WITH 3M
AAD PART NO. 8880 OR EQUIVALENT,
AND LET DRY FOR 3 MINUTES OR
MORE.
ATTACHING OF WINDOW SPACER
ATTACH THE WINDOW SPACER TO SET
THE POSITIONS FOR THE GLASS TO BE
INSTALLED.
GLUING OF WINDOW DAM AND WINDOW SPACER
GLUE THE WINDOW DAM AND WINDOW SPACER TO THE GLASS, FOLLOWING THE
STANDARD POSITION ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
APPLICATION OF PRIMER
APPLY THE PRIMER TO THE ADHESION
SURFACE OF THE BODY, AND LET DRY
FOR 3 MINUTES OR MORE.APPLICATION OF PRIMER
APPLY SUFFICIENT PRIMER EVENLY TO THE ADHESION SURFACE SO THAT THERE
IS NO PATCHINESS.
AFTER APPLICATION, LET DRY FOR 3 TO 30 MINUTES.
APPLICATION OF ADHESIVE
WITHIN 30 MINUTES AFTER APPLYING THE PRIMER, APPLY THE ADHESIVE EVENLY
ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
INSTALLING THE GLASS
AFTER APPLYING THE ADHESIVE, LIGHTLY PRESS THE GLASS
EVENLY SO THAT IT ADHERES COMPLETELY.
CLEANING
AFTER REMOVING EXCESS ADHESIVE FROM THE BODY OR
GLASS WITH A SPATULA, ETC. CLEAN OFF WITH 3M AAD
PART NO. 8880 OR EQUIVALENT.
CHECKING FOR WATER LEAKS
CARRY OUT A SHOWER TEST TO CHECK THAT NO WATER WILL
LEAKS THROUGH.REPLACE THE GLASS
REUSING THE GLASS
WINDOW GLASS INSTALLATION
PROCEDURE
BODY SIDEWINDOW GLASS SIDE
AC204055

X1836CA
X0090CAX0089CA
X0092CA
X0900CAX0094CA
ACX00511VIEW AVIEW B
VIEW A
VIEW B
A
A
B
B
C
C DOOR LAMP LENS
POWER WINDOW SWITCH
PANEL ASSEMBLYPOWER WINDOW SWITCH
PANEL ASSEMBLY
DDE
E
D
DD
DE
E
DD
SECTION A A SECTION B B SECTION C C
FRONT ARM RESTRAINT COVER
DOOR TRIM
CLIPDOOR TRIMCLIP
DOOR LIGHT LENS
DOOR LIGHT
LENS COVER
SECTION D DSECTION E E
POWER WINDOW SWITCH PANEL ASSEMBLY
CLIP
DOOR TRIM
CLAW POWER WINDOW SWITCH PANEL ASSEMBLY
DOOR TRIM
NOTE
: CLIPS POSITIONS
: CLAW POSITIONSAC

AC204218
VIEW A
C
CA
A
VIEW B
VIEW A B
B
DOOR LIGHT LENSPOWER WINDOW SWITCH
PA N E L A S S E M B LY VIEW B SECTION A A
DDE
EREAR ARM RESTRAINT COVER
CLIPDOOR TRIM
SECTION B B SECTION C C SECTION D D SECTION E E
CLIPDOOR TRIMDOOR LIGHT
LENS COVER
DOOR LIGHT LENS
DOOR TRIM
CLIP
POWER WINDOW SWITCH
PA N E L A S S E M B LY
POWER WINDOW SWITCH
PANEL ASSEMBLY
CLAW
DOOR TRIM
: CLIPS POSITIONS
: CLAW POSITIONS NOTEAB

CAUTION
AC204137
12 (0.5)
PRESS LINE
41 (1.6)
FRONT DOOR OPENING LINE
PRESS LINE
FRONT DOOR OPENING LINE
12 (0.5)
18.5(0.7)UNITS: mm (in)
MONTERO MARK, GRADE MARK (XLS, LIMITED)
NOTE : RH side is symmetrical on LH side.
AB
AC204140
SIDE OUTER PANEL END LINEUNITS: mm (in)
SIDE OUTER PANEL END LINE
85 (3.4)35 (1.4) 125 (4.9)
85 (3.4)35 (1.4) 125 (4.9)
THREE-DIAMOND MARK, GRADE MARK (XLS, LIMITED)
CONBINATION LIGHT
CONBINATION LIGHT
BACK DOOR END LINE
BACK DOOR END LINEAB

ACX01846
A-16 Y A-17 A-18A-19
Denotes connector No.
The same connector No. is used throughout the circuit diagrams to facilitate connector location searches.
The first alphabetical symbol indicates the location site of the connector and a number that follows is the unique number.
Numbers are assigned to parts in clockwise order on the diagram.
Example: A-19
Number specific to connector (serial number)
Connector location site symbol
A: ENGINE COMPARTMENT F: FRONT FLOOR AND ROOF
B: ENGINE G: REAR FLOOR AND UNDER FLOOR
C: TRANSMISSION H: DOOR
D: DASH PANEL I: BACK DOOR
E: FLOOR CONSOLE
Denotes ground point.
Same ground number is used throughout circuit
diagrams to facilitate search of ground point.
Refer to GROUP 70 SINGLE PART INSTALLATION
POSITION - GROUND MOUNTING LOCATIONS
for details of ground points.
Denotes a section covered by a
corrugated tube.
Denotes the color of the corrugated
tube (If not specified, it is black.)
R: Red
Y: Yellow
The number of connector pins and the connector color
(except milk white)* are shown for ease of retrieval.
Example: (2-B)
Connector color
(milk white if no color is indicated)
Number of connector pins
*: Typical connector colors
B: Black BR: Brown
Y: Yellow V: Violet
L: Blue O: Orange
G: Green GR: Gray
R: Red NONE: Milk white
A-16 (1) HORN (LOW)
A-17 (3-GR) HEADLIGHT (LOW:RH)
A-18 (2-B) HEADLIGHT (HIGH:RH)
A-19 (2) DUAL PRESSURE SWITCH
Indicates the device to which the
connector is connected.
The mark shows the
standard mounting position
of wiring harness.
AF
Denotes harness name.FRONT
WIRING
HARNESS

AC203869
A-03
A-04
A-26 A-25 A-24A-05
A-06X
A-07X
A-08X
A-09X
A-10X
A-11X
A-12X
A-13X
A-14
A-15
A-16
A-17
A-18
A-19
A-20
A-21 A-22 A-23
AB
6
FOG LIGHT
WIRING
HARNESS

ACX00901
2000
AB
DATE OF
MANUFACTURE
CERTIFICATION LABEL
ACX01667
AT
TEMP
SRS
PRND54321 x1000r/min
234567
8
1
AB
SRS WARNING LIGHT

ACX00945 AB
6
OFF
5
432
1
1ST 2ND 3RD
4THSTAGE
ACX00947
AB
COVER
SPRING
IRON
CORE
COIL
IRON
PIECE
CONTACT
ACX00948
AB
POWER SUPPLY
FUSE
LIGHTRELAY
SWITCH
ON
OFFON
OFF