Page 32 of 1000

CLEANING OF ADHESION SURFACE
CUT OFF THE RESIDUAL ADHESIVE
UNTIL THE THICKNESS IS LESS THAN
2 mm (0.08 inch). CLEAN THE ADHESION
SURFACE WITH 3M ADD PART
NO. 8880 OR EQUIVALENT, AND LET
DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
COMPLETELY CUT OFF ALL OF THE
RESIDUAL ADHESIVE. CLEAN THE
ADHESIVE SURFACE WITH 3M AAD
PART NO. 8880 OR EQUIVALENT, AND
LET DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
CLEAN OFF ANY DIRT ADHERING TO
THE ADHESION SURFACE WITH 3M
AAD PART NO. 8880 OR EQUIVALENT,
AND LET DRY FOR 3 MINUTES OR
MORE.
ATTACHING OF WINDOW SPACER
ATTACH THE WINDOW SPACER TO SET
THE POSITIONS FOR THE GLASS TO BE
INSTALLED.
GLUING OF WINDOW DAM AND WINDOW SPACER
GLUE THE WINDOW DAM AND WINDOW SPACER TO THE GLASS, FOLLOWING THE
STANDARD POSITION ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
APPLICATION OF PRIMER
APPLY THE PRIMER TO THE ADHESION
SURFACE OF THE BODY, AND LET DRY
FOR 3 MINUTES OR MORE.APPLICATION OF PRIMER
APPLY SUFFICIENT PRIMER EVENLY TO THE ADHESION SURFACE SO THAT THERE
IS NO PATCHINESS.
AFTER APPLICATION, LET DRY FOR 3 TO 30 MINUTES.
APPLICATION OF ADHESIVE
WITHIN 30 MINUTES AFTER APPLYING THE PRIMER, APPLY THE ADHESIVE EVENLY
ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
INSTALLING THE GLASS
AFTER APPLYING THE ADHESIVE, LIGHTLY PRESS THE GLASS
EVENLY SO THAT IT ADHERES COMPLETELY.
CLEANING
AFTER REMOVING EXCESS ADHESIVE FROM THE BODY OR
GLASS WITH A SPATULA, ETC. CLEAN OFF WITH 3M AAD
PART NO. 8880 OR EQUIVALENT.
CHECKING FOR WATER LEAKS
CARRY OUT A SHOWER TEST TO CHECK THAT NO WATER WILL
LEAKS THROUGH.REPLACE THE GLASS
REUSING THE GLASS
WINDOW GLASS INSTALLATION
PROCEDURE
BODY SIDEWINDOW GLASS SIDE
AC204055
Page 38 of 1000
CAUTION
ACX00483
QUARTER WINDOW
GLASSUNIT: mm (in)
QUARTER WINDOW
GLASS 15 (0.6)
8.5 (0.33)
15 (0.6)
ADHESIVE: 3M AAD PART NO. 8513
GROMMETED WINDSHIELD SEALANT
OR EQUIVALENT
AC
Page 40 of 1000
ACX00492 AA AA
ALIGN THE BACK DOOR
GLASS END WITH THE
WINDOW DAM ENDWINDOW DAM
ALIGN WITH EDGE
OF GLASS
BACK DOOR GLASS
AB SECTION A A WINDOW DAM INSTALLATION POSITION
ACX00494
DUAL LOCK FASTENER
RAISED SECTION
OF BODY FLANGE
GLASS STOPPER
INSTALLATION HOLES
AB
Page 53 of 1000
X1836CA
X0090CAX0089CA
X0092CA
X0900CAX0094CA
ACX00511VIEW AVIEW B
VIEW A
VIEW B
A
A
B
B
C
C DOOR LAMP LENS
POWER WINDOW SWITCH
PANEL ASSEMBLYPOWER WINDOW SWITCH
PANEL ASSEMBLY
DDE
E
D
DD
DE
E
DD
SECTION A A SECTION B B SECTION C C
FRONT ARM RESTRAINT COVER
DOOR TRIM
CLIPDOOR TRIMCLIP
DOOR LIGHT LENS
DOOR LIGHT
LENS COVER
SECTION D DSECTION E E
POWER WINDOW SWITCH PANEL ASSEMBLY
CLIP
DOOR TRIM
CLAW POWER WINDOW SWITCH PANEL ASSEMBLY
DOOR TRIM
NOTE
: CLIPS POSITIONS
: CLAW POSITIONSAC
Page 54 of 1000
AC204218
VIEW A
C
CA
A
VIEW B
VIEW A B
B
DOOR LIGHT LENSPOWER WINDOW SWITCH
PA N E L A S S E M B LY VIEW B SECTION A A
DDE
EREAR ARM RESTRAINT COVER
CLIPDOOR TRIM
SECTION B B SECTION C C SECTION D D SECTION E E
CLIPDOOR TRIMDOOR LIGHT
LENS COVER
DOOR LIGHT LENS
DOOR TRIM
CLIP
POWER WINDOW SWITCH
PA N E L A S S E M B LY
POWER WINDOW SWITCH
PANEL ASSEMBLY
CLAW
DOOR TRIM
: CLIPS POSITIONS
: CLAW POSITIONS NOTEAB
Page 55 of 1000
Y0066CAACX00524
POWER WINDOW SWITCH
PANEL ASSEMBLY
MB990784AC
X0899CAACX00525
A
A INSIDE HANDLE
MB990784
INSIDE HANDLE COVER
SECTION A A
CLAW
INSIDE
HANDLE
CLAWINSIDE
HANDLE
COVER
AB
Page 60 of 1000
ACX01544
ACX02285
AC000413
JUNCTION BLOCK (FRONT VIEW)
POWER WINDOW RELAY
AB
Page 87 of 1000
X1021CAACX00578 GUIDE RAIL SUB-ASSEMBLY
APPROX.
200 mm (7.8 in)
SHAFT
DRIVE CABLE ASSEMBLYAB
X1020CA
X1123CAACX00579
FLAT-TIP
SCREWDRIVER
A
A
ROOF WINDOW
DEFLECTOR PANEL
ASSEMBLY
SECTION A A
FLAT-TIP
SCREWDRIVER
ROOF WINDOW
DEFLECTOR PANEL
ASSEMBLY
GUIDE RAIL SUB-ASSEMBLYAB