2003 Hyundai H-1 (Grand Starex) check engine

7-1
EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
H030A01P-GAT2.2.
2.2.
2.
EE
EE
E
VAPORATIVE
VAPORATIVE VAPORATIVE
VAPORATIVE
VAPORATIVE E
E E
E
E MISSION CON-
MISSION CON- MISSION CON-
MISSION CON-
MISSION CON-
TROL
TROL TROL
TROL
TROL SS
SS
S YSTEM
YSTEM YSTEM
YSTEM
YSTEM (
( (
(
( EE
EE
E xcept canister)
xcept canister) xcept canister)
xcept canister)
xcept canister)
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping into the atmosphere.
If the fuel-vapor vent line is clogged or dam-
aged, the fuel-vapor mixture will escape intothe atmosphere and cause insufficient emis-sion control. Disconnect the line at both ends, and blow it
clean with compressed air.
Remove the filler cap from the filler pipe, and
check to see if there is evidence that thepacking contact to the filler pipe is faulty. Theoverfill limiter (2-way valve) installed on thevapor line between the canister inlet and fueltank outlet must be checked for correct opera-tion. H050A01P-GAT
3.3.
3.3.
3.
EXHAUST EMISSION CONTROL
EXHAUST EMISSION CONTROL EXHAUST EMISSION CONTROL
EXHAUST EMISSION CONTROL
EXHAUST EMISSION CONTROL
SYSTEM
SYSTEM SYSTEM
SYSTEM
SYSTEM
The Exhaust Emission Control System is a
highly effective system which controls exhaustemission while maintaining good vehicle per-formance.
H060A01P-GATCC
CC
C
atalytic Converter
atalytic Converter atalytic Converter
atalytic Converter
atalytic Converter
All Hyundai vehicles are equipped with a mono-
lith type three-way catalytic converter to re-duce the carbon monoxide, hydrocarbons andnitrogen oxides contained in the exhaust gas.
H000A01P-GAT
7.7.
7.7.
7.
EMISSION CON-
EMISSION CON- EMISSION CON-
EMISSION CON-
EMISSION CON-
TROL SYSTEM
TROL SYSTEM TROL SYSTEM
TROL SYSTEM
TROL SYSTEM
H010A01P-GAT EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
(Gasoline)
(Gasoline) (Gasoline)
(Gasoline)
(Gasoline) Your Hyundai is equipped with an emission
control system. There are three emission control systems which
are as follows.
(1) Crankcase emission control system (2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of the
emission control systems, it is recommended that you have your vehicle inspected and main-tained by an authorized Hyundai dealer in ac-cordance with the maintenance schedule inthis manual.
H020A01P-GAT1.1.
1.1.
1.
CRANKCASE EMISSION CONTROL
CRANKCASE EMISSION CONTROL CRANKCASE EMISSION CONTROL
CRANKCASE EMISSION CONTROL
CRANKCASE EMISSION CONTROL
SYSTEM
SYSTEM SYSTEM
SYSTEM
SYSTEM
The positive crankcase ventilation system is
employed to prevent air pollution caused byblow-by gases being emitted from the crank-case. This system supplies fresh air to thecrankcase through the air cleaner. Inside thecrankcase, the fresh air mixes with blow-bygases, then passes through the PCV valve intothe induction system. H080A01P-GAT
PCV Valve
PCV Valve PCV Valve
PCV Valve
PCV Valve
The crankcase ventilation system must be kept
clean to maintain good engine performance.
Periodic servicing is required to remove com-
bustion products from the PCV valve. H040A01P-GAT
Canister
Canister Canister
Canister
Canister While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed and stored in the canister. When the engine isrunning, the fuel vapors absorbed in the canis-ter are drawn into the induction system throughthe purge control solenoid valve.
H090A01P-GATPurge Control Solenoid Valve
Purge Control Solenoid Valve Purge Control Solenoid Valve
Purge Control Solenoid Valve
Purge Control Solenoid Valve
The purge control solenoid valve is controlled
by the ECU; when the engine coolant tempera-ture is low, and during idling, it closes, so thatevaporated fuel is not taken into the surge tank.After engine warm-up, during ordinary driving, it opens so as to introduce evaporated fuel to the surge tank.
77
77
7

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-6 I040A01P-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation (and air condi- tioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appear to be functioning correctly,inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. Adequate care of your vehicle at regular inter- vals serves to preserve the value and appear-ance as long as possible. Some maintenance items can be carried out bythe owner (Consumer Information), while othershould be done only by an authorized dealer(Periodic Inspection and Maintenance). Thissection describes only those items which canbe carried out by the owner. In the event amalfunction or other problem is discovered,have it corrected by an authorized HYUNDAIdealer. This section contains information oninspection maintenance procedures that youcan do yourself, if you so desire. Follow theinstructions and cautions for each of the vari-ous procedures. When checking or servicing the inside of the engine compartment, be sure the engine isstopped and has had a chance to cool down. Ifit is necessary to do work in the engine com-partment with the engine running, be especiallycareful that your clothing, hair, etc., becomesnot caught by the fan, V-belts, or other movingparts. I050A01P-GAT
Inspection items
Inspection items Inspection items
Inspection items
Inspection items
( 1 ) Engine oil
( 2 ) Engine coolant
(3) Battery
( 4 ) Brake fluid
( 5 ) Clutch fluid (hydraulic clutch only)
( 6 ) Washer fluid
( 7 ) Wheel condition (including spare wheel)
(8) Tire inflation pressure (including spare
wheel)
I020A02P-GAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Tire pressure and condition (including spare)
o Battery condition I030A02P-GAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition

8-7
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
( 9 ) Fuel, engine coolant, oil and exhaust gas leakage
(10) Exterior and interior lamp operation (11) Meter, gauge, and indication/warning lamp operation
(12) Steering wheel free play(13) Clutch pedal free play (14) Brake pedal free play (15) Parking brake lever stroke
Others
Others Others
Others
Others
(1) Wheel rotation
(1) Wheel rotation (1) Wheel rotation
(1) Wheel rotation
(1) Wheel rotation
Every 20,000km (12,000miles)or 12
Every 20,000km (12,000miles)or 12 Every 20,000km (12,000miles)or 12
Every 20,000km (12,000miles)or 12
Every 20,000km (12,000miles)or 12
months, whichever comes first
months, whichever comes first months, whichever comes first
months, whichever comes first
months, whichever comes first
(2) Hinge and latch lubrication
(2) Hinge and latch lubrication (2) Hinge and latch lubrication
(2) Hinge and latch lubrication
(2) Hinge and latch lubrication level surface, stop the engine, and then wait a few moments to allow the engine oil in circula-tion to return to the oil pan to ensure accuratemeasurement. Remove the dipstick and wipe itwith a clean cloth. Reinsert the dipstick andread the oil level, which should always bewithin the range indicated in the figure.
GS80030A
Good
I060A01P-GAT
ENGINE OIL
ENGINE OIL ENGINE OIL
ENGINE OIL
ENGINE OIL
It is important to check the oil level at regular
intervals or before starting a long trip.
This check must be made with the engine
warm but not running. Park the vehicle on a
GS80040A
If the oil level is below the specified limit,
remove the cap located on the cylinder head cover and add enough oil to raise the level towithin the specified range. Be sure to use thespecified engine oil and do not mix varioustypes of oil. Also, avoid mixing different makesof oil together if possible. After adding oil, closethe cap securely.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Be careful not to touch the hot exhaust
Be careful not to touch the hot exhaust Be careful not to touch the hot exhaust
Be careful not to touch the hot exhaust
Be careful not to touch the hot exhaust manifold.
manifold. manifold.
manifold.
manifold. CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Avoid overfilling, or the engine could be
Avoid overfilling, or the engine could be Avoid overfilling, or the engine could be
Avoid overfilling, or the engine could be
Avoid overfilling, or the engine could bedamaged.
damaged. damaged.
damaged.
damaged.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Check the oil level on the dipstick once
Check the oil level on the dipstick once Check the oil level on the dipstick once
Check the oil level on the dipstick once
Check the oil level on the dipstick onceagain after adding the oil.
again after adding the oil. again after adding the oil.
again after adding the oil.
again after adding the oil.
I070A05P-GATSelection of engine oil
Selection of engine oil Selection of engine oil
Selection of engine oil
Selection of engine oil (1) Use engine oil conforming to the following
API classification. Gasoline Engine
Europe : SG, SG/CD, SH or SH/CDExcept Europe : SE or above
Diesel Engine 2.6 N/A : CF-4 or above2.5 4D56 T/C or TCI : CF-4 or above
2.5 CRDi TCI : CE or above
(2) Select engine oil of the proper SAE viscos- ity number according to the atmospheric temperature. Recommened viscosity is given in the fol- lowing drawing.

8-9
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
G210A01A-AATCHECKING THE BATTERY
CHECKING THE BATTERY CHECKING THE BATTERY
CHECKING THE BATTERY
CHECKING THE BATTERY
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
When working with batteries, carefully ob-
When working with batteries, carefully ob- When working with batteries, carefully ob-
When working with batteries, carefully ob-
When working with batteries, carefully ob-
serve the following precautions to avoid
serve the following precautions to avoid serve the following precautions to avoid
serve the following precautions to avoid
serve the following precautions to avoid
serious injuries.
serious injuries. serious injuries.
serious injuries.
serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle’s alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
system is under pressure and any hot cool-
system is under pressure and any hot cool- system is under pressure and any hot cool-
system is under pressure and any hot cool-
system is under pressure and any hot cool-
ant escaping could cause severe burns.
ant escaping could cause severe burns. ant escaping could cause severe burns.
ant escaping could cause severe burns.
ant escaping could cause severe burns.
I080B01P-GATAnti-freeze
Anti-freeze Anti-freeze
Anti-freeze
Anti-freeze
The engine coolant contains an ethylene glycol
anti-corrosion agent. The cylinder head and coolant pump housing are cast aluminium alloy,and periodic changing of the engine coolant isnecessary to prevent corrosion of these parts. Because of the necessity of this anti-corrosion
agent, the coolant must not be replaced withplain water even in summer.
The required concentration of anti-freeze differs
depending on the expected ambient tempera-ture.
Ambient tempera-ture (minimum) °C (°F) Anti-freeze concentration %
-10
(15)
30 -20
(-5)
40 -30
(-20)
50 -45
(-49)
60
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen- performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
tration within the range of 30 to 60%.
tration within the range of 30 to 60%. tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result ina reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool- a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
ing performance thus adversely affecting
ing performance thus adversely affecting ing performance thus adversely affecting
ing performance thus adversely affecting
ing performance thus adversely affecting
the engine.
the engine. the engine.
the engine.
the engine.
I080A01P-GAT
ENGINE COOLANT
ENGINE COOLANT ENGINE COOLANT
ENGINE COOLANT
ENGINE COOLANT
I080A01P-GAG
FULL
LOW
A translucent coolant reservoir tank is in the
engine compartment. The coolant level in this tank should be kept
between the "LOW" and "FULL" marks when measured while the engine is warm and idling.
The cooling system is a closed system and
normally the loss of coolant should be veryslight. A noticeable drop in the coolant levelcould indicate leakage.
If this occurs, have the system checked at an
authorized HYUNDAI dealer as soon as pos-sible.
If the level should drop below the "LOW" level
on the reservoir tank, add coolant.
Also, if the reservoir tank is completely empty,
remove the radiator cap and add coolant untilthe level reaches the filler neck.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-10 I100A02P-GAT
BRAKE FLUID
BRAKE FLUID BRAKE FLUID
BRAKE FLUID
BRAKE FLUID
I100A01P-GAG
MAX MIN
Check the brake fluid level in the reservoir. The brake fluid level must be between the "MAX" and "MIN" marks on the reservoir.The fluid level falls slightly with wear of thebrake pads but it does not indicate any abnor-mality. If the brake fluid level falls markedly in a short time, it indicates leaks from the brake system.In such a case, have your vehicle checked byan authorized HYUNDAI dealer. Use SAE J1703 (or DOT3 or DOT 4) or equiva-lent type brake fluid. On a vehicle with the brake fluid warning lamp, the brake fluid level is monitored by a float.When the brake fluid level falls to below the"MIN" mark, the brake fluid warning lamp lightsup.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
(1)(1)
(1)(1)
(1) Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also, Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also,
the additives in different brands may
the additives in different brands may the additives in different brands may
the additives in different brands may
the additives in different brands may
result in a chemical reaction when mixed
result in a chemical reaction when mixed result in a chemical reaction when mixed
result in a chemical reaction when mixed
result in a chemical reaction when mixed
together, so avoid mixing different
together, so avoid mixing different together, so avoid mixing different
together, so avoid mixing different
together, so avoid mixing different
brands if possible.
brands if possible. brands if possible.
brands if possible.
brands if possible.
(2)(2)
(2)(2)
(2) Use extreme caution in filling the brake
Use extreme caution in filling the brake Use extreme caution in filling the brake
Use extreme caution in filling the brake
Use extreme caution in filling the brake
fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive, fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive,
and it can harm your eyes and damage
and it can harm your eyes and damage and it can harm your eyes and damage
and it can harm your eyes and damage
and it can harm your eyes and damage
painted surface. If the fluid gets in your
painted surface. If the fluid gets in your painted surface. If the fluid gets in your
painted surface. If the fluid gets in your
painted surface. If the fluid gets in your
eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water. eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water.
I110A01P-GAT CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed) CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed)
In the case of vehicles with the hydraulic oper- ating clutch, the reservoir for the clutch fluidalso serves as the reservoir for the brake fluid.See the paragraph on the brake fluid.
Irritation to eyes or skin from contact
Irritation to eyes or skin from contact Irritation to eyes or skin from contact
Irritation to eyes or skin from contact
Irritation to eyes or skin from contact
with electrolyte requires immediate med-
with electrolyte requires immediate med- with electrolyte requires immediate med-
with electrolyte requires immediate med-
with electrolyte requires immediate med-
ical attention.
ical attention. ical attention.
ical attention.
ical attention.
(5)(5)
(5)(5)
(5)
If the battery is to be quick-charged, first
If the battery is to be quick-charged, first If the battery is to be quick-charged, first
If the battery is to be quick-charged, first
If the battery is to be quick-charged, first
disconnect the battery cables.
disconnect the battery cables. disconnect the battery cables.
disconnect the battery cables.
disconnect the battery cables.
(6)(6)
(6)(6)
(6) In order to prevent a short circuit, be
In order to prevent a short circuit, be In order to prevent a short circuit, be
In order to prevent a short circuit, be
In order to prevent a short circuit, be
sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter- sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter-
minal before doing anything else.
minal before doing anything else. minal before doing anything else.
minal before doing anything else.
minal before doing anything else.
I090C01P-GAT
Disconnection and connection
Disconnection and connection Disconnection and connection
Disconnection and connection
Disconnection and connection
Never disconnect the battery while the engine
is running; doing so could damage the vehicle’selectrical components. First disconnect thenegative terminal and then the positive termi-nal. When connecting the battery, first connectthe positive terminal and then the negativeterminal.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
(1)(1)
(1)(1)
(1)
Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat- Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat-
tery is connected, apply terminal protec-
tery is connected, apply terminal protec- tery is connected, apply terminal protec-
tery is connected, apply terminal protec-
tery is connected, apply terminal protec-
tion grease. To clean the terminals, use
tion grease. To clean the terminals, use tion grease. To clean the terminals, use
tion grease. To clean the terminals, use
tion grease. To clean the terminals, use
lukewarm water.
lukewarm water. lukewarm water.
lukewarm water.
lukewarm water.
(2)(2)
(2)(2)
(2) Never short-circuit the battery; doing so
Never short-circuit the battery; doing so Never short-circuit the battery; doing so
Never short-circuit the battery; doing so
Never short-circuit the battery; doing so
could cause it to overheat and be dam-
could cause it to overheat and be dam- could cause it to overheat and be dam-
could cause it to overheat and be dam-
could cause it to overheat and be dam-
aged.
aged. aged.
aged.
aged.
(3)(3)
(3)(3)
(3) Do not smoke or bring an open flame
Do not smoke or bring an open flame Do not smoke or bring an open flame
Do not smoke or bring an open flame
Do not smoke or bring an open flame
near the battery; doing so could ignite
near the battery; doing so could ignite near the battery; doing so could ignite
near the battery; doing so could ignite
near the battery; doing so could ignite
the explosive gas generated by the bat-
the explosive gas generated by the bat- the explosive gas generated by the bat-
the explosive gas generated by the bat-
the explosive gas generated by the bat-
tery.
tery. tery.
tery.
tery.
(4)(4)
(4)(4)
(4) The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus- The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus-
tic. Do not allow it to come in contact
tic. Do not allow it to come in contact tic. Do not allow it to come in contact
tic. Do not allow it to come in contact
tic. Do not allow it to come in contact
with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the
painted surfaces of the vehicle.
painted surfaces of the vehicle. painted surfaces of the vehicle.
painted surfaces of the vehicle.
painted surfaces of the vehicle.
Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im- Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im-
mediately with ample amounts of water.
mediately with ample amounts of water. mediately with ample amounts of water.
mediately with ample amounts of water.
mediately with ample amounts of water.
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.

8-11
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I120D02P-GAT To Check the
To Check the To Check the
To Check the
To Check the T ransmission
Fluid Level
Fluid Level Fluid Level
Fluid Level
Fluid Level
D060A01P-GAG
Button
Park the vehicle on level ground with the park-
ing brake engaged. When the transmission fluid level is checked, the transmission fluidshould be at normal operating temperature andthe engine idling.
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to eachof its other positions-"R", "N", "D", "2", "L"-andthen return to "N" or "P" with the engine stillidling:
I120D02P-GAG
Full mark Good
1. Open the hood, being careful to keep hands, long hair and clothing clear of any moving parts.
2. Remove the transmission dipstick, wipe it clean, reinsert the dipstick as far as it will go, then remove it again. Now check thefluid level on the dipstick. It should be in the"HOT" range on the dipstick.
3. If the transmission fluid level is low, use a funnel to add transmission fluid through thedipstick tube until the level reaches the"HOT" range. Do not overfill, otherwise thetransmission could be damaged.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The radiator fan is controlled by engine
The radiator fan is controlled by engine The radiator fan is controlled by engine
The radiator fan is controlled by engine
The radiator fan is controlled by engine
coolant temperature and may sometimes
coolant temperature and may sometimes coolant temperature and may sometimes
coolant temperature and may sometimes
coolant temperature and may sometimes
operate even after the ignition key has even
operate even after the ignition key has even operate even after the ignition key has even
operate even after the ignition key has even
operate even after the ignition key has even
turned off. Use extreme caution when work-
turned off. Use extreme caution when work- turned off. Use extreme caution when work-
turned off. Use extreme caution when work-
turned off. Use extreme caution when work-
ing near the blades of the cooling fan, so
ing near the blades of the cooling fan, so ing near the blades of the cooling fan, so
ing near the blades of the cooling fan, so
ing near the blades of the cooling fan, so
that you are not injured by a rotating fan
that you are not injured by a rotating fan that you are not injured by a rotating fan
that you are not injured by a rotating fan
that you are not injured by a rotating fan
blade. As the coolant temperature decreases,
blade. As the coolant temperature decreases, blade. As the coolant temperature decreases,
blade. As the coolant temperature decreases,
blade. As the coolant temperature decreases,
I120A01P-GAT
CHECKING THE AUTOMATIC
CHECKING THE AUTOMATIC CHECKING THE AUTOMATIC
CHECKING THE AUTOMATIC
CHECKING THE AUTOMATIC
TRANSMISSION FLUID (If installed)
TRANSMISSION FLUID (If installed) TRANSMISSION FLUID (If installed)
TRANSMISSION FLUID (If installed)
TRANSMISSION FLUID (If installed)
Transmission fluid in the automatic transmis-
sion should be changed at those intervals speci-fied in the vehicle maintenance schedule inSection 6.
I120B01P-GATRecommended Fluid
Recommended Fluid Recommended Fluid
Recommended Fluid
Recommended Fluid
Your Hyundai automatic transmission is specially
designed to operate with " DIAMOND ATF
DEXRON II" or "DIAMOND ATF SP I" type
fluid.
I120C02P-GATAA
AA
A
utomatic
utomatic utomatic
utomatic
utomatic transmission
fluid capacity
fluid capacity fluid capacity
fluid capacity
fluid capacity
The fluid capacity of the automatic transmis-
sion will be found on page 9-4.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The transmission fluid level should be
The transmission fluid level should be The transmission fluid level should be
The transmission fluid level should be
The transmission fluid level should be checked when the engine is at normal oper-
checked when the engine is at normal oper- checked when the engine is at normal oper-
checked when the engine is at normal oper-
checked when the engine is at normal oper-
ating temperature. This means that the en-
ating temperature. This means that the en- ating temperature. This means that the en-
ating temperature. This means that the en-
ating temperature. This means that the en-
gine, radiator, exhaust system etc., are very
gine, radiator, exhaust system etc., are very gine, radiator, exhaust system etc., are very
gine, radiator, exhaust system etc., are very
gine, radiator, exhaust system etc., are very
hot. Exercise great care not to burn yourself
hot. Exercise great care not to burn yourself hot. Exercise great care not to burn yourself
hot. Exercise great care not to burn yourself
hot. Exercise great care not to burn yourself
during this procedure.
during this procedure. during this procedure.
during this procedure.
during this procedure.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-12 I150A01P-GAT
WHEEL CONDITION
WHEEL CONDITION WHEEL CONDITION
WHEEL CONDITION
WHEEL CONDITION Check the tires for cuts, cracks and other damage. Replace the tires if there are deepcuts or cracks. Also check each tire for piecesof metal or pebbles. The use of worn tires can be very dangerous because of the greater chance of skidding orhydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tiresto meet the minimum requirement for use.If there are belt-line wear indicators on thetires, they will appear in six places on thesurface of the tire thereby indicating that thetire no longer meets the minimum requirementfor use. When these wear indicators appear,the tires must be replaced with new one. Con-firm that the wheel nuts are tightened sufficient-ly. Refer to the section of this manual entitled"In case of emergency" for information con-cerning care of the tires.
I140A02P-GAT
TAILGATE WINDOW WASHER FLUID
TAILGATE WINDOW WASHER FLUID TAILGATE WINDOW WASHER FLUID
TAILGATE WINDOW WASHER FLUID
TAILGATE WINDOW WASHER FLUID
LEVEL (Minibus, Van) (If installed)
LEVEL (Minibus, Van) (If installed) LEVEL (Minibus, Van) (If installed)
LEVEL (Minibus, Van) (If installed)
LEVEL (Minibus, Van) (If installed) After opening the cover of quarter trim panel which is located on the left side of quarter trim,check the fluid level. If the fluid level is low, refill the washer fluid.
I140A01P-1
I130A01P-GAT
WINDSHIELD WASHER FLUID LEVEL
WINDSHIELD WASHER FLUID LEVEL WINDSHIELD WASHER FLUID LEVEL
WINDSHIELD WASHER FLUID LEVEL
WINDSHIELD WASHER FLUID LEVEL
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant) Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
should not be used in the washer system
should not be used in the washer system should not be used in the washer system
should not be used in the washer system
should not be used in the washer system
because it will damage the car’s finish.
because it will damage the car’s finish. because it will damage the car’s finish.
because it will damage the car’s finish.
because it will damage the car’s finish.
oo
oo
o
The washer lever should not be pulled
The washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated if
and the washer should not be operated if and the washer should not be operated if
and the washer should not be operated if
and the washer should not be operated if
the washer reservoir is empty. This can
the washer reservoir is empty. This can the washer reservoir is empty. This can
the washer reservoir is empty. This can
the washer reservoir is empty. This can
damage the washer fluid pump.
damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
damage the washer fluid pump.
I130A01P-1
the fan will automatically shut off. This is a
the fan will automatically shut off. This is a the fan will automatically shut off. This is a
the fan will automatically shut off. This is a
the fan will automatically shut off. This is a
normal condition.
normal condition. normal condition.
normal condition.
normal condition.
Wear indicator
1.6 mm (0.06 in.)
HGK248

8-13
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I200A01P-GAG


30 mm (1.2 in.)
I200A01P-GAT
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
Check by moving the steering wheel left and
right. The free play at the circumference should not
exceed the standard value.
Free play 30 mm (1.2 in.) If the steering wheel free play exceeds the
standard value, have the steering wheel ad- justed at an authorized HYUNDAI dealer.
I170A01P-GAT
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
Look under the body of your vehicle to check
for fuel, engine coolant, oil, and exhaust gasleaks. If leaks are evident, take your vehicle to an
authorized HYUNDAI dealer for inspection.
I160A02P-GAT
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
Check the tire inflation pressure of all the tires
while they are cold; if insufficient or excessive,adjust to the specified value.
After the tire inflation pressure has been ad-
justed, check the tires for damage and airleaks.
Be sure to put rubber caps on the valves.
kg/cm² (PSI)
Mini- Bus Tire size
195R 14C-6PR 205/70R 15 215/80R 15
205/70R 15C-6PR Rear
2.8(40)2.8(40)2.2(32) 2.8(40) Front
2.8(40) 2.8(40)2.2(32)2.8(40)
Up to 3 persons Up to
MAX. load
Rear
3.5(50)2.8(40)2.2(32)3.5(50)
Front
2.8(40) 2.8(40) 2.2(32)2.8(40)
Veh- icle
kg/cm² (PSI)
Vehicle
VAN
TRUCK Tire size
195R 14C-8PR 195R 14C-6PR195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40)
-
I180A01P-GATEXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP- EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
ERATION
ERATION ERATION
ERATION
ERATION
Operate the light switch and combination switch
to confirm that all lamps are functioning prop- erly.
If the lamps do not go on, the probable cause
is a blown fuse or defective lamp bulb. Checkthe fuses first. If there is no blown fuse, checkthe lamp bulbs.
For information regarding the inspection and
replacement of the fuses and the lamp bulbs,refer to the section entitled "In case of emer-gency" If the fuses and bulbs are all OK, take the
vehicle to an authorized HYUNDAI dealer forinspection.
I190A01P-GATMETER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/ METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
WARNING LAMP OPERATION
WARNING LAMP OPERATION WARNING LAMP OPERATION
WARNING LAMP OPERATION
WARNING LAMP OPERATION
Run the engine to check the operation of all
meters, gauge, and indication/ warning lamps.If there is anything wrong, take the vehicle toan authorized HYUNDAI dealer for inspection.