2003 Hyundai H-1 (Grand Starex) battery

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-4
I010C01P
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Brake booster 4. Brake fluid reservoir
5. Engine coolant reservoir
6. Air cleaner
12
34 5
6 79
10
I010C01P-GAT
DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
DIESEL ENGINE ROOM (For 2.5 CRDi TCI) DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
8
7. Power steering fluid reservoir
8. Engine oil level dipstick
9. Battery
1 0 . Fuse and relay box

8-5
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
1. Washer tank cap
2. Engine oil filler cap
3. Engine oil level gauge
4. Brake booster 5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner
8. Power steering oil tank
9. Battery
10. Fuse box
123456
78910
I011A01P-2
I011A02P-GAT
GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-6 I040A01P-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation (and air condi- tioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appear to be functioning correctly,inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. Adequate care of your vehicle at regular inter- vals serves to preserve the value and appear-ance as long as possible. Some maintenance items can be carried out bythe owner (Consumer Information), while othershould be done only by an authorized dealer(Periodic Inspection and Maintenance). Thissection describes only those items which canbe carried out by the owner. In the event amalfunction or other problem is discovered,have it corrected by an authorized HYUNDAIdealer. This section contains information oninspection maintenance procedures that youcan do yourself, if you so desire. Follow theinstructions and cautions for each of the vari-ous procedures. When checking or servicing the inside of the engine compartment, be sure the engine isstopped and has had a chance to cool down. Ifit is necessary to do work in the engine com-partment with the engine running, be especiallycareful that your clothing, hair, etc., becomesnot caught by the fan, V-belts, or other movingparts. I050A01P-GAT
Inspection items
Inspection items Inspection items
Inspection items
Inspection items
( 1 ) Engine oil
( 2 ) Engine coolant
(3) Battery
( 4 ) Brake fluid
( 5 ) Clutch fluid (hydraulic clutch only)
( 6 ) Washer fluid
( 7 ) Wheel condition (including spare wheel)
(8) Tire inflation pressure (including spare
wheel)
I020A02P-GAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Tire pressure and condition (including spare)
o Battery condition I030A02P-GAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition

8-9
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
G210A01A-AATCHECKING THE BATTERY
CHECKING THE BATTERY CHECKING THE BATTERY
CHECKING THE BATTERY
CHECKING THE BATTERY
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
When working with batteries, carefully ob-
When working with batteries, carefully ob- When working with batteries, carefully ob-
When working with batteries, carefully ob-
When working with batteries, carefully ob-
serve the following precautions to avoid
serve the following precautions to avoid serve the following precautions to avoid
serve the following precautions to avoid
serve the following precautions to avoid
serious injuries.
serious injuries. serious injuries.
serious injuries.
serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle’s alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
system is under pressure and any hot cool-
system is under pressure and any hot cool- system is under pressure and any hot cool-
system is under pressure and any hot cool-
system is under pressure and any hot cool-
ant escaping could cause severe burns.
ant escaping could cause severe burns. ant escaping could cause severe burns.
ant escaping could cause severe burns.
ant escaping could cause severe burns.
I080B01P-GATAnti-freeze
Anti-freeze Anti-freeze
Anti-freeze
Anti-freeze
The engine coolant contains an ethylene glycol
anti-corrosion agent. The cylinder head and coolant pump housing are cast aluminium alloy,and periodic changing of the engine coolant isnecessary to prevent corrosion of these parts. Because of the necessity of this anti-corrosion
agent, the coolant must not be replaced withplain water even in summer.
The required concentration of anti-freeze differs
depending on the expected ambient tempera-ture.
Ambient tempera-ture (minimum) °C (°F) Anti-freeze concentration %
-10
(15)
30 -20
(-5)
40 -30
(-20)
50 -45
(-49)
60
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen- performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
tration within the range of 30 to 60%.
tration within the range of 30 to 60%. tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result ina reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool- a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
ing performance thus adversely affecting
ing performance thus adversely affecting ing performance thus adversely affecting
ing performance thus adversely affecting
ing performance thus adversely affecting
the engine.
the engine. the engine.
the engine.
the engine.
I080A01P-GAT
ENGINE COOLANT
ENGINE COOLANT ENGINE COOLANT
ENGINE COOLANT
ENGINE COOLANT
I080A01P-GAG
FULL
LOW
A translucent coolant reservoir tank is in the
engine compartment. The coolant level in this tank should be kept
between the "LOW" and "FULL" marks when measured while the engine is warm and idling.
The cooling system is a closed system and
normally the loss of coolant should be veryslight. A noticeable drop in the coolant levelcould indicate leakage.
If this occurs, have the system checked at an
authorized HYUNDAI dealer as soon as pos-sible.
If the level should drop below the "LOW" level
on the reservoir tank, add coolant.
Also, if the reservoir tank is completely empty,
remove the radiator cap and add coolant untilthe level reaches the filler neck.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-10 I100A02P-GAT
BRAKE FLUID
BRAKE FLUID BRAKE FLUID
BRAKE FLUID
BRAKE FLUID
I100A01P-GAG
MAX MIN
Check the brake fluid level in the reservoir. The brake fluid level must be between the "MAX" and "MIN" marks on the reservoir.The fluid level falls slightly with wear of thebrake pads but it does not indicate any abnor-mality. If the brake fluid level falls markedly in a short time, it indicates leaks from the brake system.In such a case, have your vehicle checked byan authorized HYUNDAI dealer. Use SAE J1703 (or DOT3 or DOT 4) or equiva-lent type brake fluid. On a vehicle with the brake fluid warning lamp, the brake fluid level is monitored by a float.When the brake fluid level falls to below the"MIN" mark, the brake fluid warning lamp lightsup.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
(1)(1)
(1)(1)
(1) Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also, Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also,
Use only the specified brake fluid. Also,
the additives in different brands may
the additives in different brands may the additives in different brands may
the additives in different brands may
the additives in different brands may
result in a chemical reaction when mixed
result in a chemical reaction when mixed result in a chemical reaction when mixed
result in a chemical reaction when mixed
result in a chemical reaction when mixed
together, so avoid mixing different
together, so avoid mixing different together, so avoid mixing different
together, so avoid mixing different
together, so avoid mixing different
brands if possible.
brands if possible. brands if possible.
brands if possible.
brands if possible.
(2)(2)
(2)(2)
(2) Use extreme caution in filling the brake
Use extreme caution in filling the brake Use extreme caution in filling the brake
Use extreme caution in filling the brake
Use extreme caution in filling the brake
fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive, fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive,
fluid because it is toxic and corrosive,
and it can harm your eyes and damage
and it can harm your eyes and damage and it can harm your eyes and damage
and it can harm your eyes and damage
and it can harm your eyes and damage
painted surface. If the fluid gets in your
painted surface. If the fluid gets in your painted surface. If the fluid gets in your
painted surface. If the fluid gets in your
painted surface. If the fluid gets in your
eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water. eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water.
eyes, flush your eyes with clean water.
I110A01P-GAT CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed) CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed)
CLUTCH FLUID (If installed)
In the case of vehicles with the hydraulic oper- ating clutch, the reservoir for the clutch fluidalso serves as the reservoir for the brake fluid.See the paragraph on the brake fluid.
Irritation to eyes or skin from contact
Irritation to eyes or skin from contact Irritation to eyes or skin from contact
Irritation to eyes or skin from contact
Irritation to eyes or skin from contact
with electrolyte requires immediate med-
with electrolyte requires immediate med- with electrolyte requires immediate med-
with electrolyte requires immediate med-
with electrolyte requires immediate med-
ical attention.
ical attention. ical attention.
ical attention.
ical attention.
(5)(5)
(5)(5)
(5)
If the battery is to be quick-charged, first
If the battery is to be quick-charged, first If the battery is to be quick-charged, first
If the battery is to be quick-charged, first
If the battery is to be quick-charged, first
disconnect the battery cables.
disconnect the battery cables. disconnect the battery cables.
disconnect the battery cables.
disconnect the battery cables.
(6)(6)
(6)(6)
(6) In order to prevent a short circuit, be
In order to prevent a short circuit, be In order to prevent a short circuit, be
In order to prevent a short circuit, be
In order to prevent a short circuit, be
sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter- sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter-
sure to disconnect the negative (-) ter-
minal before doing anything else.
minal before doing anything else. minal before doing anything else.
minal before doing anything else.
minal before doing anything else.
I090C01P-GAT
Disconnection and connection
Disconnection and connection Disconnection and connection
Disconnection and connection
Disconnection and connection
Never disconnect the battery while the engine
is running; doing so could damage the vehicle’selectrical components. First disconnect thenegative terminal and then the positive termi-nal. When connecting the battery, first connectthe positive terminal and then the negativeterminal.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
(1)(1)
(1)(1)
(1)
Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat- Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat-
Keep the terminals clean. After the bat-
tery is connected, apply terminal protec-
tery is connected, apply terminal protec- tery is connected, apply terminal protec-
tery is connected, apply terminal protec-
tery is connected, apply terminal protec-
tion grease. To clean the terminals, use
tion grease. To clean the terminals, use tion grease. To clean the terminals, use
tion grease. To clean the terminals, use
tion grease. To clean the terminals, use
lukewarm water.
lukewarm water. lukewarm water.
lukewarm water.
lukewarm water.
(2)(2)
(2)(2)
(2) Never short-circuit the battery; doing so
Never short-circuit the battery; doing so Never short-circuit the battery; doing so
Never short-circuit the battery; doing so
Never short-circuit the battery; doing so
could cause it to overheat and be dam-
could cause it to overheat and be dam- could cause it to overheat and be dam-
could cause it to overheat and be dam-
could cause it to overheat and be dam-
aged.
aged. aged.
aged.
aged.
(3)(3)
(3)(3)
(3) Do not smoke or bring an open flame
Do not smoke or bring an open flame Do not smoke or bring an open flame
Do not smoke or bring an open flame
Do not smoke or bring an open flame
near the battery; doing so could ignite
near the battery; doing so could ignite near the battery; doing so could ignite
near the battery; doing so could ignite
near the battery; doing so could ignite
the explosive gas generated by the bat-
the explosive gas generated by the bat- the explosive gas generated by the bat-
the explosive gas generated by the bat-
the explosive gas generated by the bat-
tery.
tery. tery.
tery.
tery.
(4)(4)
(4)(4)
(4) The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus- The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus-
The battery electrolyte is extremely caus-
tic. Do not allow it to come in contact
tic. Do not allow it to come in contact tic. Do not allow it to come in contact
tic. Do not allow it to come in contact
tic. Do not allow it to come in contact
with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the
with your eyes, skin, clothing, or the
painted surfaces of the vehicle.
painted surfaces of the vehicle. painted surfaces of the vehicle.
painted surfaces of the vehicle.
painted surfaces of the vehicle.
Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im- Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im-
Spilled electrolyte should be flushed im-
mediately with ample amounts of water.
mediately with ample amounts of water. mediately with ample amounts of water.
mediately with ample amounts of water.
mediately with ample amounts of water.
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.

VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
9-2 D4BH(TCI)

ATDC 9°
D4BF(T/C)
2,476 cc
21
ATDC 7°
750 ± 100
J040A04P-GAT
ENGINE
ENGINE ENGINE
ENGINE
ENGINE
ITEMS Engine type Total displacement Compression ratio Firing order Injection (or Ignition) timing Idle speed (RPM) D4BB(N/A)
2,607 cc
22
1 - 3 - 4 - 2
ATDC 5°
850 ± 100DIESEL
DIESEL
12V-90AH MF, *100AH MF 12V-75A/110A
12V-2.0 kw, 2.2 kw (A/TM)ITEMS Battery Generator Starter
J050A03P-GAT ELECTRICAL
ELECTRICAL ELECTRICAL
ELECTRICAL
ELECTRICAL
GASOLINE (Minibus, Van)12V-68AH MF13.5V-95A
12V-1.2 kw
* FOR USE ONLY IN COLD AREA
GASOLINE G4JS
2,351 cc 10

BTDC 5°± 2°
750 ± 100
D4CB(TCI)
2,497 cc
17.6
-
800 ± 100

10-1
INDEX
INDEX INDEX
INDEX
INDEX
BRAKE SYSTEM ....................................................................... 3-13 ~ 3-14
BRAKE WARNING AND PARKING BRAKE INDICATION
LAMP-RED ................................................................................................ 2-9
C CARE OF CASSETTE TAPES ..............................................2-56 ~ 2-57
CARE OF DISC ...................................................................................... 2-56
CARRYING CHILDREN ........................................................................ 1-12
CENTRAL DOOR LOCKS .................................................................... 1-10
CHANGING GEARS ................................................................................. 3-5
CHARGE WARNING LAMP-RED ......................................................... 2-9
CHILD PROTECTION SLIDE DOOR ................................................1-12
CHILD RESTRAINT SYSTEM ................................................1-25 ~ 1-28
CIGARETTE LIGHTER ......................................................................... 2-23
CLUTCH FLUID ....................................................................................... 8-10
CLUTCH PEDAL FREE PLAY ............................................................ 8-14
D DAYTIME RUNNING LIGHTS ............................................................. 2-13
DEFROSTING/DEFOGGING ............................................................... 2-26
DIGITAL CLOCK ..................................................................................... 2-24
DISEL ENGINE ROOM ................................................................ 8 - 1 ~ 8 - 4
DIESEL PREHEAT INDICATION LIGHT-AMBER ..............2-9 ~ 2-10
DOOR-AJAR WARNING LAMP-RED .................................................. 2-9
DRINK HOLDER ..................................................................................... 2-22
DURING COLD WEATHER ....................................................3-16 ~ 3-17
E ECONOMICAL DRIVING ......................................................... 3-14 ~ 3-15
EMERGENCY STARTING ................................................................... 4-14
K000A01P-GAT
10.
10. 10.
10.
10.
INDEX
INDEX INDEX
INDEX
INDEX
A ADJUSTABLE FRONT SEATS ........................................................... 1-18
AIR CONDITIONER OPERATION .....................................................2-27
ANTENNA ................................................................................................. 2-58
ALTIMETER ................................................................................................. 2-7
ANTI-FREEZE ............................................................................................. 8-9
ANTI-LOCK BRAKE SYSTEM ............................................................ 3-12
ANTI-LOCK BRAKE WARNING LIGHT ...........................................2-10
APPEARANCE CARE .............................................................................. 5-1
ASHTRAY (Front) ................................................................................... 2-23
ASHTRAY (Rear) .................................................................................... 2-23
A/T OIL TEMPERATURE WARNING LIGHT ..................................2-10
AUDIO FAULT CODE ........................................................................... 2-55
AUXILIARY SEAT ................................................................................... 1-22
AUTOMATIC TRANSMISSION OPERATION ........................ 3 - 5 ~ 3 - 8
AUTOMATIC TRANSMISSION FLUID CHECK .............8-11 ~ 8-12
B BATTERY ..................................................................................................... 8-9
BEFORE OPERATION PRECAUTIONS FOR NEW VEHICLE .... 1-1
BI-LEVEL HEATING ............................................................................... 2-25
BLEEDING THE FUEL SYSTEM ..........................................4-13 ~ 4-14
BRAKE FLUID ......................................................................................... 8-10
BRAKE PEDAL ........................................................................................ 3-11
BRAKE PEDAL FREE PLAY ............................................................... 8-14
1010
1010
10