2003 FORD WINDSTAR steering

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating range, the performance of your brake
system could be compromised, seek service from your dealer
immediately.
MAX
MIN
Maintenance and Specifications
211

•Inflating a low tire will not clear the Low Tire Warning indicator light.
Only reseting the system will clear the light.
•The system will not detect a pressure loss without driving the vehicle
for at least 0.8 km (0.5 mile) at speeds greater than 40 km/h
(25 mph).
To reset the system if equipped
with Tire Reset switch:
turn the ignition to the ON position,
press and hold the“TIRE RESET”
switch (located on the instrument
panel behind the left side of the
steering wheel) for three seconds.
The low tire warning indicator light
will flash three times as the low tire warning system begins to initialize.
To reset the system if not
equipped with Tire Reset switch:
turn the ignition to the ON position,
depress and Trip/odometer button
(located in the instrument cluster)
until“TIRE RESET”or“CHECK
TIRE AND RESET”is displayed in the odometer display window. Once
“TIRE RESET”or“CHECK TIRE AND RESET”is displayed, press and
hold the button for three seconds. The low tire warning indicator light
will flash three times as the low tire warning system begins to initialize.
The system normally requires 15 to 20 minutes of driving in each of
three speed ranges to learn how the tires behave after the system has
been reset. However, the system will become functional in each speed
range as soon as learning completes in each individual speed range.
Speed ranges:
•Low 40–68 km/h (25–42 mph)
•Medium 68–100 km/h (42–62 mph)
•High–above 100 km/h (62 mph)
This system may not function properly under the following conditions:
•Uneven tread wear.
•Driving on loose or low traction surfaces such as gravel, snow or slush.
•Using tire chains
•Initial tire pressures out of specified range.
Tire
Reset
Maintenance and Specifications
216

Fluid Ford Part
NameApplication Capacity
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L (14.8
quarts)
With rear heater 15.0L (15.9
quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Fuel tank N/A All 98.4L (26.0
gallons)
Automatic
transaxle fluidMotorcraft
MERCONV
AT FAll 13.0L (13.7
quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
221

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transaxle
(4F50N)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-5 WSS-MIC25B-A1
Windshield
washer fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine the
correct service interval.
Maintenance and Specifications
223

K
Keyless entry system .................81
autolock .....................................81
Keys
positions of the ignition .........131
L
Lamps
autolamp system .......................35
bulb replacement
specifications chart ..................40
cargo lamps ...............................36
daytime running light ...............35
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....36
interior lamps .....................38–39
replacing bulbs .............40, 42–43
Lane change indicator
(see Turn signal) ........................38
Liftgate ..................................72–73
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........135
Load limits .................................144
GAWR ......................................144
GVWR ......................................144
trailer towing ..........................144
Locks
autolock .....................................81
childproof ..................................76
Low tire warning .................13, 215
Lubricant specifications ...222, 224
Lumbar support, seats ...............89
M
Message center ...........................62english/metric button ...............63
system check button ................63
warning messages .....................65
Mirrors .........................................46
automatic dimming rearview
mirror ........................................51
fold away ...................................52
heated ........................................52
side view mirrors (power) .......51
Motorcraft parts ................205, 220
O
Octane rating ............................204
Oil (see Engine oil) ..................191
Overdrive ...................................139
P
Parking brake ............................135
Parts (see Motorcraft parts) ....220
Passenger Occupant
Classification Sensor ...................99
Pedals (see Power adjustable
foot pedals) .................................53
Power adjustable foot pedals .....53
Power distribution box
(see Fuses) ...............................157
Power door locks ..................75, 81
Power mirrors .............................51
Power point .................................50
Power steering ..........................138
fluid, checking and adding ....211
fluid, refill capacity ................220
fluid, specifications .........222, 224
Power Windows ...........................50
R
Radio ..........................16, 18, 20, 24
Index
233

Relays ........................................152
Remote entry system .................77
illuminated entry ..........36, 80–81
locking/unlocking doors .....75, 78
Reverse sensing system ...........142
Roadside assistance ..................150
Roof rack .....................................73
S
Safety belts (see Safety
restraints) ....................98, 101–105
Safety defects, reporting ..........181
Safety restraints ..........98, 101–105
belt minder .............................106
cleaning the safety belts ........110
extension assembly ................109
for adults .........................102–104
for children .....................117–118
lap belt ....................................105
Occupant Classification
Sensor ........................................99
warning light and chime ........106
Safety seats for children ..........121
Seat belts (see Safety
restraints) ....................................98
Seats ............................................87
child safety seats ....................121
memory seat .............................90
Servicing your vehicle ..............188
Spare tire (see Changing
the Tire) ............................161–162
Spark plugs,
specifications .....................220, 224
Specification chart,
lubricants ...........................222, 224
Speed control ..............................53Starting your vehicle ........131–133
jump starting ..........................167
Steering wheel
tilting .........................................45
T
Tire warning ..............................215
Tires ...................................213–215
changing ..........................161–163
checking the pressure ............217
replacing ..................................218
rotating ....................................217
snow tires and chains ............219
tire grades ...............................214
treadwear ................................214
Towing .......................................146
recreational towing .................149
trailer towing ..........................146
wrecker ....................................172
Traction control ........................135
Transaxle
automatic operation ...............139
fluid, refill capacities ..............220
lubricant specifications ..........224
Transmission
fluid, checking and adding
(automatic) .............................212
lubricant specifications ..........222
Turn signal ..................................38
V
Vehicle dimensions ...................224
Vehicle Identification Number
(VIN) ..........................................226
Vehicle loading ..........................144
Ventilating your vehicle ...........134
W
Warning lights (see Lights) .......10
Index
234