2003 FORD MUSTANG test G

18. Remove the condenser core.
19. To install, reverse the removal procedure.
zInstall new O- ring seals lubricated in clean PAG oil.
z Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional
information, refer to Section 412 - 00 .
20. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412 - 00 . Klj . 5 ba
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9. Remove the bolt.
10. Remove the manifold and tube assembly. zDiscard the O- ring seals.
11. To install, reverse the removal procedure. zInstall new O- ring seals lubricated in clean PAG oil.
z Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional
information, refer to Section 412 - 00 .
12. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412 - 00 . Klj . 3 ba
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5. Raise the vehicle. For additional information, refer to
Section 100 - 02 .
6. Remove the bolt and the compressor manifold assembly. zDiscard the O- ring seals.
7. To install, reverse the removal procedure. zInstall new O- ring seals lubricated in clean PAG oil.
z Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional
information, refer to Section 412 - 00 .
8. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412 - 00 . Klj . 2 ba
32003 Mustang Workshop Manual
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6. To install, reverse the removal procedure.
zInstall new O- ring seals lubricated in clean PAG oil.
z Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional
information, refer to Section 412 - 00 .
7. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412 - 00 . Klj . 2 ba
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5. Disconnect the spring lock coupling at the compressor manifold and tube.
zDiscard the O- ring seals.
6. Remove the compressor to condenser discharge line.
7. To install, reverse the removal procedure. zInstall new O- ring seals lubricated in clean PAG oil. For additional information, refer to
Section 412 - 00 .
z Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional
information, refer to Section 412 - 00 .
8. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412 - 00 . Klj . 2 ba
32003 Mustang Workshop Manual
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7. Disconnect the spring lock coupling at the evaporator core.
zDiscard the O- ring seals.
8. Remove the condenser to evaporator line.
9. To install, reverse the removal procedure. zInstall new O- ring seals lubricated in clean PAG oil.
z Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional
information, refer to Section 412 - 00 .
10. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412 - 00 . Klj . 2 ba
32003 Mustang Workshop Manual
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DIAGNOSIS AND TESTING
Control Components
Refer to
Section 412 - 00 .
SECTION 412-
04: Control Components 2003 Mustang Workshop Manual Klj . 1 ba
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DIAGNOSIS AND TESTING
Instrument Cluster and Panel Illumination
Refer to Wiring Diagrams Cell
71 , Instrument Illumination for schematic and connector information.
Inspection and Verification
NOTE: A new instrument cluster must be reconfigured. Refer to Section 418 - 01 .
NOTE: The instrument panel dimmer switch is a part of the headlamp switch.
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
3. If the fault is not visually evident, determine the symptom and proceed to the Symptom Chart.
Symptom Chart SECTION 413-
00: Instrument Cluster and Panel Illumination 2003 Mustang Workshop Manual Special Tool(s)
73III Automotive Meter
105-
R0057 or equivalent
Visual Inspection Chart Electrical
z
Central junction box (CJB) fuses:
„5 (15A)
„ 21 (5A)
„ 34 (20A)
„ 37 (5A)
„ 32 (15A)
„ 27 (20A)
z Circuitry
z Damaged switch
Symptom Chart Condition
Possible Sources Action
z The control illumination is
inoperative z
Central junction box
(CJB) fuse 37 (5A).
z Circuitry.
z Headlamp switch. z
Go To Pinpoint Test A .
z The instrument cluster
illumination is inoperative z
Circuitry.
z Instrument cluster. z
Go To Pinpoint Test B . Klj . 1 ba
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