2003 FORD MUSTANG manual transmission

housing (7A039) to the case (7005).
Transmission Identification Tag
Item Part
Number Description
1 — Transmission assembly number
2 — Build date code—
month 3 — Build date code—
day 4 — Build date code—
year 5 — Shift Number
6 — Serial number
7 — Wg. identification number (Located on the extension
housing bolt on the LH side of the transmission) Klj . 5 ba
52003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

DIAGNOSIS AND TESTING
Manual Transmission
Refer to
Section 308 - 00 .
SECTION 308-
03A: Manual Transaxle/Transmission — T5OD 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Seal
Removal 1. With the vehicle in NEUTRAL, raise and support the vehicle. For additional information, refer to Section 100 - 02 .
2. CAUTION: Index- mark the driveshaft flange and pinion flange, and the driveshaft
slip yoke and transmission output shaft.
Remove the driveshaft. For additional information, refer to Section 205 - 01 .
3. Using the special tools, remove the extension housing fluid seal.
Installation 1. Using the special tool, install the extension housing fluid seal.
SECTION 308-
03A: Manual Transaxle/Transmission — T5OD 2003 Mustang Workshop Manual Special Tool(s)
Installer, Transmission
Extension Housing Oil Seal
308-
227 (T94P-7657- A) Slide Hammer
100-
001 (T50T-100- A) Remover, Bushing
307-
001 (TOOL- 1175-AC) or
Equivalent Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

2.
CAUTION: Align the index marks.
Install the driveshaft. For additional information, refer to Section 205 - 01 .
3. Check the transmission fluid level, add fluid if necessary.
4. Lower the vehicle. Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Gearshift Lever and Boot
Removal and Installation 1. Remove the gearshift lever knob.
2. Remove the console panel gearshift plate. Lift the gearshift lever boot over the gearshift lever.
3. Remove the bolts and the shift lever.
SECTION 308-
03A: Manual Transaxle/Transmission — T5OD 2003 Mustang Workshop Manual Material
Item Specification
Clear Silicone Rubber
D6AZ-
19562- AA or equivalent ESB-
M4G92- A Klj . 1 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Output Shaft Speed (OSS) Sensor
Removal and Installation 1. With the vehicle in NEUTRAL, raise and support the vehicle. For additional information, refer to Section 100 - 02 .
2. Disconnect the electrical connector.
3. Remove the output shaft speed (OSS) sensor.
4. To install, reverse the removal procedure.
SECTION 308-
03A: Manual Transaxle/Transmission — T5OD 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

REMOVAL
Transmission
1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Lift up on the clutch pedal and secure it in place.
3. Remove the gearshift lever knob (7213).
4. Remove the console panel gearshift plate. Lift the gearshift lever boot over the gearshift lever (7210).
5. Remove the bolts and the shift lever.
6. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
7. Disconnect the heated oxygen sensor electrical connectors. SECTION 308-
03A: Manual Transaxle/Transmission — T5OD 2003 Mustang Workshop Manual Klj . 1 ba
62003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

8. Remove the nuts. Position and secure the muffler and tailpipe out of the way.
9. Remove the LH nuts.
10. Remove the RH nuts.
11. Remove the dual converter Y- pipe.
12. CAUTION: Index- mark the driveshaft flange and pinion flange, and the driveshaft
slip yoke and transmission output shaft.
Remove the driveshaft. For additional information, refer to Section 205 - 01 . Klj . 2 ba
62003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...