2003 FORD MUSTANG wheel

5.
NOTE: The steering wheel has been removed for clarity.
Remove the upper and lower steering column shrouds. 1. Remove the screws.
2. Remove the lower steering column shroud.
3. Remove the upper steering column shroud.
6. Remove the instrument panel steering column opening cover reinforcement. 1. Remove the bolts.
2. Remove the instrument panel steering column opening cover reinforcement.
7. NOTE: The steering wheel has been removed for clarity.
Remove the anti- theft transceiver module.
1. Remove the screw from the bottom of the transceiver module.
2. NOTE: Only apply pressure or leverage below the key cylinder lower rib.
Disconnect the electrical connector and remove the module. Klj . 2 ba
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DESCRIPTION AND OPERATION
Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-
B or equivalent meeting Ford Specification ESB-M4G162- A:
z Does not run.
z Is fast drying.
z Remains semi-elastic.
z Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door openings,
and drip rails.
Caulking Cord
3M Strip Caulk- Black 051135-08578 or equivalent meeting Ford specification ESB-M4G32- A:
z Is a heavy- bodied, plastic base with a filler.
z Is commonly known as perma-gum.
z Is used on spot- welds holes, around moulding clips, and between surfaces not sealed with a
gasket.
Weatherstrip Adhesive
Weatherstrip and Rubber Adhesive E8AZ-19552- A or equivalent meeting Ford specification ESB-
M2G14- A:
z Is a quick drying, strong adhesive designed to hold weatherstripping onto all body panels and
surrounding metal.
Silicone Lubricant
Silicone Lubricant C0AZ-19553-AA meeting Ford specification ESR- M13P4-A:
z Is used to keep the door and the window weatherstrip pliable and soft.
z Should be applied to the weatherstrip at every lubrication period.
z Makes the door easier to close.
z Retards weatherstrip squeaks.
z Retards weatherstrip wear.
z Helps retain door window alignment by reducing friction between the glass frame and the rubber
weatherstrip.
z Should not be used prior to painting.
SECTION 501-
00: Body System — General Information 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Instrument Panel
Removal
CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to
these charges, damage may result.
1. Remove the driver air bag module. For additional information, refer to Section 501 - 20B .
2. Remove the passenger air bag module. For additional information, refer to Section 501 - 20B .
3. Remove the LH front wheel and tire assembly. For additional information, refer to Section 204 -
04 .
4. Position the LH fender splash shield away from the dash panel. 1. Remove the pin- type retainers.
2. Remove the screws.
3. Position the LH fender splash shield away from the dash panel.
5. Disconnect the bulkhead electrical connector from inside the fender opening. 1. Loosen the bolt.
2. Disconnect the bulkhead electrical connector.
6. Release the bulkhead electrical connector from the dash panel.
SECTION 501-
12: Instrument Panel and Console 2003 Mustang Workshop Manual Klj . 1 ba
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7. Install the LH front wheel and tire assembly. For additional information, refer to
Section 204 - 04 .
8. Remove the floor console. For additional information, refer to Floor Console in this section.
9. Remove the upper RH instrument panel support bolt.
10. Disconnect the antenna in- line connector.
11. Disconnect the climate control vacuum harness connector.
12. Close the glove compartment. Klj . 2 ba
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26. Connect the climate control vacuum harness connector.
27. Install the floor console. For additional information, refer to
Floor Console in this section.
28. Remove the LH front wheel and tire assembly. For additional information, refer to Section 204 -
04 .
29. Insert the bulkhead electrical connector into the dash panel.
30. Connect the bulkhead electrical connector. 1. Connect the bulkhead electrical connector.
2. Tighten the bolt.
31. Install the LH front splash shield. 1. Position the LH front splash shield.
2. Install the screws. 3. Install the pin - type retainers. Klj . 14 ba
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32. Install the LH front wheel and tire assembly. For additional information, refer to
Section 204 - 04 .
33. Install the passenger air bag module. For additional information, refer to Section 501 - 20B .
34. Install the driver air bag module. For additional information, refer to Section 501 - 20B . Klj . 15 ba
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REMOVAL AND INSTALLATION
Ignition Lock Cylinder —
Non-Functional
Removal and Installation 1. NOTE: Make sure the front wheels are in the straight- ahead position.
Disconnect the battery ground cable (14301) and wait at least one minute to allow the depletion
of the restraint system backup power supply. For additional information, refer to Section 414 -
01 .
2. WARNING: To avoid the risk of serious personal injury, read and follow all
warnings, cautions, notes and instructions in the deactivation procedure.
Deactivate the supplemental restraint system (SRS). For additional information, refer to
Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
3. WARNING: To reduce the risk of serious personal injury, read and follow all
warnings, cautions, notes and instructions in the steering wheel removal and installation
procedure.
Remove the steering wheel assembly. For additional information, refer to Wheel in this section.
4. Twist off the cap from the ignition switch cylinder.
5. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a
new lock cylinder using the appropriate lock repair package (F85Z-11582- AA). The lock repair
package includes a detailed instruction sheet to build the new lock cylinder to the current key
code of the vehicle.
SECTION 501-
14A: Handles, Locks, Latches and Mechanisms 2003 Mustang Workshop Manual Klj . 1 ba
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z
Is the resistance less than 5 ohms? E9 CHECK THE HORN FOR NORMAL OPERATION
z
Depress the steering wheel horn switch.
z Did the horn sound? Yes
INSTALL a new GEM. For
additional information,
REFER to
Section 419 -
10 . REPEAT the self-
test.
CLEAR the DTCs.
No
REFER to Section 413 -
06 .
E10 CHECK CIRCUIT 1032 (WH/BK) FOR SHORT TO POWER
z
Disconnect: Parking Lamp Relay.
z Disconnect: GEM C201e.
z Measure the voltage between GEM C201e Pin 11, Circuit
1032 (WH/BK), harness side and ground.
z Is the voltage greater than 10 volts? Yes
GO to
E11 .
No
REPAIR Circuit 1032
(WH/BK). REPEAT the
self- test. CLEAR the
DTCs. E11 CHECK CIRCUIT 1032 (WH/BK) FOR SHORT TO GROUND
z
Measure the resistance between GEM C201e Pin 11, Circuit
1032 (WH/BK), harness side and ground.
z Is the resistance greater than 10,000 ohms? Yes
GO to
E12 .
No
REPAIR Circuit 1032
(WH/BK). REPEAT the
self- test. CLEAR the
DTCs. E12 CHECK CIRCUIT 1032 (WH/BK) FOR OPEN
z
Measure the resistance between GEM C201e Pin 11, Circuit Yes Klj . 20 ba
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