2003 FORD MUSTANG radiator

32. Install the radiator coolant recovery reservoir.
33. Connect the upper radiator hose.
34. Connect the lower radiator hose.
35. Connect the power steering pump.
zConnect the power steering return hose.
z Position the clamp. Klj . 8 ba
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IN-
VEHICLE REPAIR
Intake Manifold
Removal 1. Drain the engine cooling system. For additional information, refer to Section 303 - 03A or
Section 303 - 03B .
2. Remove the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Disconnect the fuel line. For additional information, refer to Section 310 - 00 .
4. Disconnect the upper radiator hose from the water outlet connector.
5. Disconnect and remove the upper radiator hose.
6. Disconnect the accelerator cable, speed control actuator cable and return spring.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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35. Connect the accelerator cable, speed control actuator cable and the return spring.
36. Connect the upper radiator hose.
37. Connect the upper radiator hose to the water outlet adapter.
38. Connect the fuel line. For additional information, refer to
Section 310 - 00 .
39. Install the air cleaner outlet tube. For additional information, refer to Section 303 - 12 . Klj . 19 ba
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IN-
VEHICLE REPAIR
Oil Filter Adapter
Removal and Installation 1. Drain the cooling system. For additional information, refer to Section 303 - 03A or
Section 303 -
03B .
2. Disconnect the lower radiator hose.
3. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
4. Drain the engine oil.
5. Disconnect the oil pressure sensor electrical connector.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Material
Item Specification
Super Premium SAE 5W-20
Motor Oil
XO- 5W20 QSP or equivalent WSS-
M2C153-
H Premium Engine Coolant
VC-
4A (In Canada CXC- 10; In
Oregon VC- 5) or equivalent ESE-
M97B44-
A Klj . 1 ba
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IN-
VEHICLE REPAIR
Oil Pan
Removal 1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Remove the radiator sight shield.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Compressor, Coil Spring
204-
D001 (D78P-5310- A) Support Bar, Engine
303-
290- A Lifting Bracket, Engine
303-
D087 (D93P-6001- A1) Lifting Bracket, Engine
303-
D088 (D93P-6001- A2)
Material Item Specification
Metal Surface Cleaner
F4ZA-
19A536- RA or
equivalent WSE-
M5B392- A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 Super Premium SAE 5W-20
Motor Oil
XO- 5W20- QSP or equivalent WSS-
M2C153- H Klj . 1 ba
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REMOVAL
Engine
Removal
1. Remove the hood.
2. Remove the battery. For additional information, refer to Section 414 - 01 .
3. Remove the air cleaner and outlet tube. For additional information, refer to Section 303 - 12 .
4. Drain the engine cooling system. For additional information, refer to Section 303 - 03A or
Section 303 - 03B .
5. Remove the degas bottle. For additional information, refer to Section 303 - 03A or
Section 303 -
03B .
6. Recover the A/C system. For additional information, refer to Section 412 - 00 .
7. Disconnect the fuel lines. For additional information, refer to Section 310 - 00 .
8. Disconnect the upper radiator hose from the water outlet connector.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Support Bracket, Engine
303-
639 Spreader Bar
303-
D089 (D93P-6001- A3) Lifting Bracket Set, Engine
303-
D074 (D91P-6001- A) Klj . 1 ba
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44. Connect the upper radiator hose from the water outlet adapter.
45. Connect the fuel lines. For additional information, refer to Section 310
- 00 .
46. Install the battery. For additional information, refer to Section 414 - 01 .
47. Install the air cleaner and outlet tube. For additional information, refer to Section 303 - 12 .
48. Install the degas bottle. For additional information, refer to Section 303 - 03A or
Section 303 -
03B .
49. Fill the fluids to the correct levels.
50. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
51. Recharge the A/C system. For additional information, refer to Section 412 - 00 .
52. Install the hood. Klj . 12 ba
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z
The inner rotor is piloted on the crankshaft post and is driven through flats on the crankshaft.
z System pressure is limited by an integral, internally- vented relief valve which directs the
bypassed oil back to the inlet side of the oil pump.
z Oil pump displacement has been selected to provide adequate volume to ensure correct oil
pressure both at hot idle and maximum speed.
z The relief valve calibration protects the system from excessive pressure during high viscosity
conditions.
z The relief valve is designed to provide adequate connecting rod bearing lubrication under high-
temperature and high- speed conditions.
Cooling System
The engine cooling system includes the following:
zradiator
z water pump
z the electric cooling fan motor and fan blade, activated by the variable control module
z the degas bottle, which aids in maintaining the correct volume of engine coolant
z water thermostat
z upper radiator hose
z lower radiator hose
z heater water hoses
Drive Belt System
The 4.6L (4V) DOHC engine is equipped with a serpentine drive belt. To ensure maximum life, a
replacement drive belt should be of the same type as originally installed.
zThe accessories mounted on the front of the engine are belt- driven by the crankshaft.
z The serpentine drive belt is routed over each accessory pulley, driven by the crankshaft pulley
bolted to the crankshaft.
For service procedures, including tensioning, refer to Section 303 - 05 . Klj . 3 ba
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