2003 FORD MUSTANG wheel

5.
NOTE: If necessary, use Rust Penetrant and Inhibitor F2AZ-19A501- A meeting Ford
specification ESR-M99C56- A to loosen the sensor for removal.
Remove the rear anti- lock brake sensors from the rear disc brake adapters. For additional
information, refer to Section 206 - 09A .
6. CAUTION: Index- mark the brake discs and the wheel studs prior to brake disc
removal.
CAUTION: Do not allow the calipers to hang from the brake hoses.
Remove the rear brake discs. For additional information, refer to Section 206 - 04 .
7. CAUTION: Secure the differential housing (4010) to the jack with a suitable strap.
Support the differential housing with a suitable hi- lift jack. Klj . 2 ba
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12. Disconnect the lower suspension arm and bushings from the axle.
13. Remove the axle from the vehicle.
14.
CAUTION: Align the index marks on the driveshaft centering socket yoke and the
pinion flange.
CAUTION: Install the driveshaft with new bolts. If new bolts are not available, apply
Threadlock and Sealer EOAZ-19554- AA or equivalent meeting Ford specification WSK-
M2G351- A5 to the threads of the original bolts.
CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange
pilot. To make sure that the yoke seats squarely on the flange, tighten the bolts evenly in
a cross pattern as shown.
CAUTION: Raise the suspension to the reference marks on the rear shock
absorbers before tightening the suspension fasteners.
NOTE: Apply High Temperature Nickel Anti- Sieze Lubricant F6AZ-9L494-AA meeting Ford
specification ESE-M124A- A to the rear anti-lock brake sensor body where it will make contact
when installed.
To install, reverse the removal procedure.
zRefer to Section 204 - 02 for rear suspension fastener tightening specifications.
z Refer to Section 204 - 04 for wheel nut tightening specification.
z Check and, if necessary, fill the axle with the specified lubricant to the specified level. For
additional information, refer to Specifications in this section. Klj . 4 ba
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4 4222 Differential bearing cup
5 4067 Differential bearing shim
6 4216 Rear axle differential gear case bolt
7 4204 Differential case
8 — Ring gear (part of 4209 gearset)
9 — Bearing cap (part of 4010)
10 4010 Rear axle housing
11 373098-
S Filler plug
12 4662 Collapsible spacer
13 4670 Rear axle drive pinion shaft oil slinger
14 4676 Rear axle drive pinion seal
15 4851 Pinion flange
16 389546-S100 Pinion nut
17 4621 Differential pinion bearing
18 2C026 Rear brake disc
19 — Axle shaft flange (part of 4234)
20 2C189 Rear brake anti-
lock sensor indicator 21 2552 Rear disc brake caliper
22 N601951-S2 Bolt
23 N804361-S100 Clip
24 — Bolt (part of 4010)
25 2C190 Rear brake anti-
lock sensor 26 2C101 Left hand rear disc brake adapter
27 2C100 Right hand rear disc brake adapter
28 N8015163-S190 Caliper anchor bolt
29 2C028 Rear wheel brake disc shield
30 N602726-S2 Bolt (3 req'd)
31 4616 Differential drive pinion bearing cup
32 4628 Rear axle pinion bearing cup
33 4630 Differential pinion bearing
34 — Drive pinion gear (part of 4209 gearset)
35 4663 Drive pinion bearing adjustment shim
36 — Bolt (part of 4010)
37 4241 Differential pinion shaft lock bolt
38 4211 Differential pinion shaft
39 4N237 U-
washer 40 383548 Bolt
41 — Rear axle identification tag (part of 4001)
42 4033 Differential housing cover
43 4230 Differential pinion thrust washer
44 4215 Differential pinion gear Klj . 2 ba
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IN-
VEHICLE REPAIR
Axle Shaft
Removal 1. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
2. Remove the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
3. Remove the rear brake disc (2C026). For additional information, refer to Section 206 - 04 .
4. Remove the differential housing cover (4033) and drain the lubricant. For additional information, refer to Differential Housing Cover in this section.
5. Remove the differential pinion shaft (4211). 1. Remove the differential pinion shaft lock bolt (4241).
2. Remove the differential pinion shaft.
6. CAUTION: Do not damage the rubber O- ring in the axle shaft groove.
Remove the U- washer (4N237).
1. Push the axle shafts (4234) inboard.
2. Remove the U- washer.
7. CAUTION: Damage to the rear brake anti- lock sensor (2C190) may occur if it is not
removed before the axle shaft.
Carefully remove the rear brake anti- lock sensor. For additional information, refer to Section SECTION 205-
02B: Rear Drive Axle/Differential — Ford 8.8-Inch Ring
Gear 2003 Mustang Workshop
Manual Klj . 1 ba
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206 - 09A .
8. CAUTION: Do not damage the wheel bearing oil seal.
Remove the axle shaft.
Installation 1. Lubricate the lip of the wheel bearing oil seal zUse Premium Long- Life Grease XG-1-C or equivalent meeting Ford specification ESA-
M1C75- B.
2. CAUTION: Do not damage the wheel bearing oil seal.
Install the two axle shafts.
3. CAUTION: Do not damage the rubber O- ring in the axle shaft groove.
Install the U- washer. Klj . 2 ba
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1. Position the two U-
washers on the button end of the axle shaft.
2. Pull the axle shaft outward.
4. NOTE: If a new pinion shaft lock bolt is unavailable, coat the threads with Threadlock and
Sealer EOAZ- 19554-AA or equivalent meeting Ford specification WSK-M2G351- A5 prior to
installation.
Install the differential pinion shaft. 1. Align the hole in the differential pinion shaft with the case lock bolt hole.
2. Install a new differential pinion shaft lock bolt.
5. Install the differential housing cover and fill the rear axle with the specified lubrication. For additional information, refer to Differential Housing Cover in this section.
6. Install the rear brake anti- lock sensor. For additional information, refer to Section 206 - 09A .
7. Install the rear brakes. For additional information, refer to Section 206 - 04 .
8. Install the tire and wheel assembly. For additional information, refer to Section 204 - 04 .
9. Lower the vehicle. Klj . 3 ba
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IN-
VEHICLE REPAIR
Rear Wheel Bearing and Axle Shaft Oil Seal
Removal 1. Remove the axle shaft (4234). For additional information, refer to Axle Shaft in this section.
2. NOTE: If the wheel bearing oil seal is leaking, the axle housing vent may be plugged.
Using the special tools, remove the rear wheel bearing and wheel bearing oil seal.
SECTION 205-
02B: Rear Drive Axle/Differential — Ford 8.8-Inch Ring
Gear 2003 Mustang Workshop
Manual Special Tool(s)
Adapter for 303-
224
205- 153 (T80T-4000- W) Installer, Axle Shaft Bearing
205-
124 (T78P-1225- A) Installer, Rear Axle Oil Seal
205-
390 (T97T-1177- B) Remover, Axle Bearing
205-
219 (T85L-1225- AH) Slide Hammer
100-
001 (T50T-100- A) Klj . 1 ba
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Installation
1. Lubricate the new rear wheel bearing with the specified lubricant.
2. Using the special tools, install the new rear wheel bearing.
3. Lubricate the lip of the new wheel bearing oil seal. zUse Premium Long- Life Grease XG-1-C or equivalent meeting Ford specification ESA-
M1C75- B.
4. Using the special tools, install the new wheel bearing oil seal.
5. Install the axle shaft. For additional information, refer to Axle Shaft in this section. Klj . 2 ba
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