2003 FORD MUSTANG steering

REMOVAL AND INSTALLATION
Pump —
CIII
Removal and Installation 1. Remove the pulley. For additional information, refer to Pulley — CIII Pump in this section.
2. Remove the bolt and bracket.
3. Disconnect the power steering hoses. Remove and discard the seal ring. 4. Remove bolts and the power steering pump (3A674). SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Teflon Seal Replacer Set
211-
D027 (D90P-3517- A) or
equivalent Klj . 1 ba
32003 Mustang Workshop Manual
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5. To install, reverse the removal procedure.
zUsing the special tool, install a new seal ring.
6. Fill and leak check the power steering system. For additional information, refer to Section 211 -
00 . Klj . 2 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Pulley —
CII Pump
Removal 1. Remove the drive belt. For additional information, refer to Section 303 - 05 .
2. Using the special tool, remove the pulley.
Installation 1. Using the special tool, install the pulley.
SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Pump Pulley Installer
211-
009 (T65P-3A733- C) Pump Pulley Remover
211-
016 (T69L-10300- B) Klj . 1 ba
22003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Pulley —
CIII Pump
Removal 1. Remove the drive belt. For additional information, refer to Section 303 - 05 .
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Using the special tool, remove the pulley. zInspect the pulley for paint marks in the web area near the hub. If there are two paint
marks, discard and install a new pulley. If there is no paint or one paint mark, use a paint
pencil to mark the web area of the pulley near the hub.
Installation 1. Using the special tool, install a new pulley.
SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Pump Pulley Replacer
211-
185 (T91P-3A733- A) Pump Pulley Remover
211-
016 (T69L-10300- B) Klj . 1 ba
22003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Hose
Removal and Installation
CAUTION: While servicing the power steering system, make sure to plug all open hoses,
line fittings, and fluid ports to prevent the entry of contaminants or premature failure of the
power steering components can result.
1. Refer to the System View illustration in Description and Operation for the hose routing and retention points.
2. When connecting a fitting with a seal ring, a new seal ring must be installed. zThe special tool is used to install the return line connector seal and the pressure line
connector seal.
3. Fill, purge and leak check the system. For additional information, refer to Section 211 - 00 .
SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Installer Set, Teflon Seal
211-
D027 (D90P-3517- A) or
equivalent Klj . 1 ba
22003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Cooler —
Fluid
Removal 1. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
2. Disconnect the power steering hoses.
3. Remove the bolt and routing bracket.
4. Remove the bolts and the power steering fluid cooler.
Installation 1. To install, reverse the removal procedure.
2. Fill and leak check the power steering system. For additional information, refer to Section 211 -SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Gear
Removal
1. Turn the steering wheel as necessary to position the wheels in the straight- ahead position. Do
not lock the steering column.
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Remove the front wheels and tires. For additional information, refer to Section 204 - 04 .
4. Remove the cotter pin and nut. Discard the cotter pin.
5. Using the special tool, disconnect the tie- rod end.
SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Teflon Seal Replacer Set
211-
D027 (D90P-3517- A) or
Equivalent Tie Rod End Remover
211-
001 (TOOL- 3290-D) Klj . 1 ba
42003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

6. Rotate the steering column intermediate shaft as necessary to access the pinch bolt. Remove
and discard the pinch bolt.
7. Lower the vehicle.
8. Turn the steering wheel back to the straight- ahead position. Turn the ignition key to the locked
position.
9. CAUTION: Do not rotate the steering wheel when the lower steering column shaft is
disconnected, or damage to the air bag sliding contact will result.
Disconnect the steering column intermediate shaft coupling (3A525).
10. Remove the nuts, washers and bolts. Position the steering gear (3504) forward.
11. Disconnect the power steering hoses. Remove and discard the seal rings. zPlug or cap the power steering hoses and steering gear ports to prevent damage and the
entry of foreign material. Klj . 2 ba
42003 Mustang Workshop Manual
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