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Belt Tensioner, Automatic
Check the automatic drive belt tensioner:
1. With the engine off, check for correct drive belt routing; refer to Accessory Drive . Repair as
necessary.
2. Rotate the drive belt tensioner and check for a binding or frozen condition. Install new components as necessary.
Drive Belt Misalignment
CAUTION: Incorrect drive belt installation will cause excessive drive belt wear and may
cause the drive belt to come off the drive pulleys.
Non- standard drive belts may track differently or incorrectly. If a drive belt tracks incorrectly, install it
with an original equipment drive belt to avoid performance failure or loss of drive belt.
With the engine running, check drive belt tracking. If the (A) edge of the drive belt rides beyond the
edge of the pulleys, noise and premature wear may occur. Make sure the (B) drive belt rides correctly
on the pulley. If a drive belt tracking condition exists, proceed with the following:
zVisually check the drive belt tensioner for damage, especially the mounting pad surface. If the
drive belt tensioner is not installed correctly, the mounting surface pad will be out of position.
This will result in chirp and squeal noises.
z With the engine running, visually observe the grooves in the pulleys (not the pulley flanges or
the pulley forward faces) for excessive wobble. Install new components as necessary.
z Check all accessories, mounting brackets and the drive belt tensioner for any interference that
would prevent the component from mounting correctly. Correct any interference condition and
recheck the drive belt tracking.
z Tighten all accessories, mounting brackets, and drive belt tensioner retaining hardware to
specification. Recheck the drive belt tracking. Klj . 3 ba
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REMOVAL AND INSTALLATION
Accessory Drive Belt —
3.8L
Removal and Installation 1. Rotate the drive belt tensioner counterclockwise and remove the drive belt.
2. NOTE: Make sure the drive belt is correctly installed on each pulley.
To install, reverse the removal procedure. zRefer to Accessory Drive for drive belt routing.
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REMOVAL AND INSTALLATION
Accessory Drive Belt —
4.6L (2V) and (4V)
Removal and Installation
Mach I 1. Remove the air intake scoop. For additional information, refer to Section 303 - 12 .
Cobra 2. Remove the supercharger drive belt cover.
3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt.
4. Remove the coolant hose mounting bolt.
5. Remove the belt idler support bracket assembly.
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6. Remove auxiliary crankshaft pulley. For additional information, refer to
Section 303 - 01C .
All engines 7. Rotate the belt tensioner and remove the accessory drive belt.
8. NOTE: Make sure the accessory drive belt is correctly installed on each pulley.
To install, reverse the removal procedure. zRefer to Accessory Drive and
Accessory Drive — Cobra for accessory drive belt routing. Klj . 2 ba
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REMOVAL AND INSTALLATION
Supercharger Belt
Removal and Installation
1. Remove the supercharger drive belt cover.
2. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt.
3. To install, reverse the removal procedure.
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REMOVAL AND INSTALLATION
Accessory Drive Belt Tensioner —
3.8L
Removal and Installation 1. Remove the drive belt. For additional information, refer to Accessory Drive Belt — 3.8L in this
section.
2. Remove the belt tensioner. zRemove the bolt.
3. To install, reverse the removal procedure.
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REMOVAL AND INSTALLATION
Accessory Drive Belt Tensioner —
4.6L (2V) and (4V)
Removal and Installation
Mach I 1. Remove the air intake scoop. For additional information, refer to Section 303 - 12 .
Cobra 2. Remove the supercharger drive belt cover.
3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt.
4. Remove the cooling hose and tube assembly mounting bolt.
5. Remove the belt idler support bracket assembly.
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6. Remove the accessory drive belt. For additional information, refer to
Accessory Drive Belt —
4.6L (2V) and (4V) in this section.
7. Remove the accessory drive belt tensioner.
All engines 8. Remove the accessory drive belt. For additional information, refer to Accessory Drive Belt Tensioner — 4.6L (2V) and (4V) in this section.
9. Remove the belt tensioner. zRemove the bolt and the tensioner.
10. To install, reverse the removal procedure. Refer to Accessory Drive and
Accessory Drive —
Cobra for accessory drive belt routing. Klj . 2 ba
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