2003 FORD FOCUS power steering

2.0L Zetec-E Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Air filter assembly
6. Windshield washer fluid reservoir
7. Battery
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
Maintenance and Specifications
164

2.3L I4 PZEV Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Battery
6. Windshield washer fluid reservoir
7. Air filter service minder
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
1234
678
5
109
Maintenance and Specifications
165

How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The“Multi-function warning light:
automatic transaxle/cooling
system”will illuminate (2.0L
Zetec engine only).
•The“Check Engine”indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
Maintenance and Specifications
177

CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from
your dealer immediately.
Maintenance and Specifications
188

Fluid Ford Part
NameApplication Capacity
Engine oil
(includes
filter
change)
4
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L SPI engine 3.78L (4.0 quarts)
2.0L Zetec E
engine4.25L (4.5 quarts)
2.3L engine 4.3L (4.54 quarts)
Fuel tank N/A 2.0L SPI and 2.0L
Zetec E50L (13.2 gallons)
2.3L 53L (14.0 gallons)
Power
steering
fluidMotorcraft
MERCON
AT FAll Fill to between MIN
and MAX lines on
reservoir
Transaxle
fluid
2Motorcraft Full
Synthetic
Manual
Transmission
Fluid5-speed manual 2.0L (2.1 quarts)3
Motorcraft
MERCON
V
AT FAutomatic 6.6L (6.9 quarts)3
Windshield
washer
fluidMotorcraft
Premium
Windshield
Washer
ConcentrateSedan 2.5L (2.6 quarts)
Coupe and Wagon 4.0L (4.2 quarts)
1Add the coolant type originally equipped in your vehicle.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
197

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Automatic
transaxleMotorcraft
MERCONV
AT FXT-5-QM MERCONV
Manual
transaxleMotorcraft Full
Synthetic
Manual
Transmission
FluidXT-M5-QS WSD-M2C200–C
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M1C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
Maintenance and Specifications
199

instrument panel, dimming .....39
interior lamps ...........................42
Lane change indicator
(see Turn signal) ........................41
Liftgate ........................................59
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........111
Load limits .................................120
GAWR ......................................120
GVWR ......................................120
trailer towing ..........................120
Locks
childproof ..................................63
Lubricant specifications ...198, 200
M
Manual transaxle
lubricant specifications ..........200
Manual transmission .................119
fluid capacities ........................196
reverse .....................................119
Mirrors .........................................53
side view mirrors (power) .......53
Moon roof ....................................56
Motorcraft parts ................182, 196
O
Octane rating ............................181
Oil (see Engine oil) ..................166
P
Parking brake ............................112
Parts (see Motorcraft parts) ....196
Power distribution box
(see Fuses) ...............................131Power steering ..........................115
fluid, checking and adding ....188
fluid, refill capacity ................196
fluid, specifications .........198, 200
Power Windows ...........................52
R
Rear window defroster ...............37
Relays ........................................127
Remote entry system .................65
locking/unlocking doors ...........62
opening the trunk .....................66
Roadside assistance ..................125
S
Safety Belt Maintenance ............88
Safety belts (see Safety
restraints) ........................76, 79–83
Safety defects, reporting ..........153
Safety restraints ..............76, 79–83
belt minder ...............................84
extension assembly ..................88
for adults .............................80–82
for children .........................95–96
safety belt maintenance ...........88
warning light and chime ..........84
Safety seats for children ............99
Seat belts (see Safety
restraints) ....................................76
Seats ............................................72
child safety seats ......................99
Servicing your vehicle ..............161
Spare tire (see Changing the
Tire) ...........................................135
Spark plugs,
specifications .....................196, 200
Index
211

Specification chart,
lubricants ...........................198, 200
Speed control ..............................53
Starting your vehicle .......107–108,
110
jump starting ..........................138
Steering wheel
tilting .........................................51
Sunroof (moonroof) ...................56
T
Temperature control
(see Climate control) .................35
Tilt steering wheel ......................51
Tires ...................................192–193
changing ..........................135–136
checking the pressure ............193
replacing ..................................194
rotating ....................................193
snow tires and chains ............195
tire grades ...............................193
treadwear ................................192
Towing .......................................122
recreational towing .................124
trailer towing ..........................122
wrecker ....................................144
Traction control ........................112
Transaxle
lubricant specifications ..........200
Transmission
automatic operation ...............115fluid, checking and adding
(automatic) .............................189
fluid, checking and adding
(manual) .................................191
fluid, refill capacities ..............196
lubricant specifications ..........198
manual operation ....................119
Trunk ...........................................63
remote release ..........................66
Turn signal ..................................41
V
Vehicle dimensions ...................200
Vehicle Identification Number
(VIN) ..........................................204
Vehicle loading ..........................120
Ventilating your vehicle ...........111
W
Warning lights (see Lights) .......10
Washer fluid ..............................166
Water, Driving through .............120
Windows
power .........................................52
rear wiper/washer .....................50
Windshield washer fluid and
wipers
checking and adding fluid .....166
liftgate reservoir .....................166
operation ...................................50
replacing wiper blades .............51
Wrecker towing .........................144
Index
212