2003 FORD EXPEDITION instrument cluster

Utility and four-wheel drive vehicles arenotdesigned for
cornering at speeds as high as passenger cars any more than
low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns or abrupt maneuvers in these
vehicles.
Note:The Control Trac selector knob should not be changed while the
rear wheels are slipping.
Using the Control Trac system
Shifting from 2H to A4WD or 4H
Move the control to the A4WD or
4H position at any forward speed up
to 88 km/h (55 mph). The“4X4”
light in the instrument cluster will
illuminate if 4H is selected.
Shifting from A4WD to 4H
Move the control from A4WD to 4H
at a stop or while driving at any
speed.
Driving
210

The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
1 10A* Front wiper motor, Instrument cluster,
Rear wiper motor, Tire Pressure
Monitoring System (TPMS)
2 20A* Turn signal flasher, Stoplamp switch,
Hazard flasher, IVD (AdvanceTrac)
stoplamps relay
3 7.5A* Power mirrors, Memory seat switch,
Memory seat module
4 10A* DVD player, Rear seat audio controls,
CDDJ
5 7.5A* Powertrain Control Module (PCM) (KA
power), SC deactivate switch, Manual
climate control mode switch, Stoplamp
switch, Brake-shift interlock (BSI)
solenoid, EATC control head, BSM module,
Speed control servo, 3rd row seat relay
6 15A* Headlamp switch, Parklamps, License plate
lamps, Trailer tow electric brake controller,
BSM parklamps relay
7 7.5A* Radio
8 10A* Rear window defroster switch, Heated
mirrors
9 10A* Alternator
10 20A* Back-up lamps, Back-up lamp relay, Trailer
tow parklamp relay
11 10A* A/C clutch relay, 4x4 IWE solenoid
12 10A* Speed control servo, Speed control
13 10A* EATC control head, Manual climate control
head
Roadside Emergencies
232

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
14 15A* Climate control blend door actuator,
Daytime Running Lamps (DRL) relays,
Digital Transmission Range Sensor (DTRS)
back-up lamp
15 5A* AdvanceTracswitch, Instrument cluster
16 10A* ABS module
17 15A* Foglamps
18 10A* Electrochromic mirror, Auxiliary A/C,
Climate-controlled seats module,
Temperature solenoid, Turn signal flasher,
Sunload sensor, Electronic park brake
relay coil
19 10A* Restraints Control Module (RCM)
20 30A* Air suspension module (air spring
solenoids and height sensors), 4x4 module
21 15A* Instrument cluster (interior lamps),
Interior lamps, Electronic park brake relay,
Tire Pressure Monitoring System (TPMS)
22 10A* Door lock switch illumination, Moonroof
switch illumination, Radio (delayed
accessory signal), Flip window switch
23 10A* RH low beam
24 15A* Battery saver relay, Front map/Dome lamp,
2nd row dome/map lamp, Glove
compartment lamp, Cargo lamp, Rail
lamps, Vanity mirror lamps, Underhood
lamp
25 10A* LH low beam
26 20A* Horn relay, Horns
27 5A* Compass, Reverse sensing system module,
Brake shift interlock (BSI) solenoid,
Overdrive cancel switch, Air suspension
module (Run/Start sense)
Roadside Emergencies
233

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
28 5A* SecuriLock transceiver
29 30A* Trailer tow electric brake controller
30 30A* BSM (door locks), Liftgate glass release
relay, Liftgate glass release motor,
Door/Liftgate locks, Parklamps relay
(BSM), Headlamps relay (BSM), Door
lock/Unlock relay (BSM)
31 25A* Radio
32 15A* CMS, Transmission solenoids
33 20A* Canister vent solenoid, EVR CC, HEGOs,
VMV solenoid, IMTV solenoid, A/C clutch
relay coil
34 20A* PCM, Fuel injectors, Idle air control (IAC)
solenoid, Mass air flow sensor
35 20A* Instrument cluster high beam indicator,
High beam headlamps
36 10A* Trailer tow right turn lamp
37 20A* Cargo area power point
38 25A* Rear wiper motor, Washer pump (rear
window wash)
39 20A* Instrument panel or floor console power
point, Rear console power point
40 20A* Headlamp switch, High beam relay coil, LH
low beam fuse # 25, LH low beam fuse #
23, BSM (autolamps headlamp relay), DRL
41 20A* Cigar lighter, OBD II Connector
42 10A* Trailer tow left turn lamp
101 30A** Starter relay, Starter solenoid
102 30A** Ignition switch, Starter solenoid
103 30A** ABS module (pump motor)
104 30A** LH 3rd row power seat
105 30A** Spare
Roadside Emergencies
234

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
R05 T/T battery
charge relayTT 7 wire connector, Battery charge
R06 Front blower
relayBlower motor, Blower motor speed control
(EATC)
R201 T/T park
lamp relayTrailer tow park lamps feed
R202 Fog lamp
relayFront fog lamps
R203 PCM relay Fuse # 32, Fuse # 33, Fuse # 34, Fuel
pump relay, PCM solenoids and sensors
R301 T/T back-up
lamp relayBack-up lamps, TT connector (back-up
lamps), Electrochromic mirror
R302 Speed
control relayElectric cooling fan clutch, Speed control
servo
R303 Fuel pump
relayFuel pump shut-off switch, PCM fuel
pump monitor, Fuel pump
R304 Battery
saver relayRail lamps, Vanity mirror lamps, Dome
lamp, Glove box lamp, Instrument cluster
R305 Horn relay Dual note horn
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Spare tire information
Your vehicle is equipped with a spare tire that may be used as a spare or
a regular tire. The spare is identical to the other tires on your vehicle,
although the wheel may not match.
Roadside Emergencies
236

WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned
regularly. If the wiper does not wipe properly, substances on the
windshield, rear window or the wiper blades may be the cause. These
may include hot wax treatments used by commercial car washes, tree
sap, or other organic contamination. To clean these items, please follow
these tips:
•The windshield or rear window may be cleaned with a non-abrasive
cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner (ZC-23),
available from your dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Ford Extra Strength Upholstery
Cleaner (E8AZ-19523–AA).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
Cleaning
262

Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of gasoline. If the
problems persist, see your dealer or a qualified service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world’s automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers’Choicelogo.
Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•Your“Service Engine Soon”indicator may come on. For more
information on the“Service Engine Soon”indicator, refer to the
Instrument clusterchapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Maintenance and Specifications
284

Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your“Check Engine/Service Engine
Soon”light is on, refer to the description in theWarning lights and
chimessection of theInstrument clusterchapter. Your vehicle may not
pass the I/M test with the“Check Engine/Service Engine Soon”light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid or MERCONAT F.
Maintenance and Specifications
289