2003 FIAT PALIO belt

59
When the ignition key is
turned to MAR, the indi-
cator û
comes on after
about four seconds. If the warn-
ing light does not come on, or it
remains on while travelling go
immediately to a Fiat Dealership.
Do not apply stickers or
other objects on the
steering wheel. Do not
travel with items on your lap, in
front of you or with a pipe, pencil
etc. between your lips. In a colli-
sion where the airbag is triggerd
you could seriously hurt yourself
GENERAL WARNINGS
It may happen that the air bag
inflates if the car is involved in
hard impacts or collisions in the
area of the underbody, for exam-
ple hard knocks against steps,
kerbs or raised road bumps, or if
the car drops into large pot-holes
or road dips.
When the airbag inflates it
emits a small amount of dust and
smoke. This dust and smoke is
harmless and it is not the begin-
ning of a fire.
If the warning light
ûcomes on
while travelling (indication of a
fault) go as soon as possible to a
Fiat Dealership.
The air bag system is valid for 10
years. When the expiry date is
near, contact a Fiat Dealership.
Should an accident occur in
which the airbag is activated,
take the car to a Fiat Dealership
to have the whole device re-
placed (electronic control unit,
seat belts, pretensioners) and tohave the electrical system
checked.
Any diagnostic, repair or re-
placement operations concerning
the airbag system must exclu-
sively be carried out at a Fiat
Dealership.
If you are having the car
scrapped, have the airbag system
deactivated at a Fiat Dealership.
If the car changes hands, the
new owner must be made aware
of the indications given above and
be given this Owner’s Handbook.
Pretensioners (if electronically
controlled) and air bag are trig-
gered by the electronic control
unit according to different types
of impact. Therefore, if some de-
vices do not trigger this does not
indicate a fault in the system.
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60
Always drive with both
hands on the rim of the
steering wheel so that the
airbag is free to inflate and pro-
tect you from serious injury in a
collision. Do not drive with your
body bending toward the steer-
ing wheel, but sit in an upright po-
sition with your back resting
against the seat.
If the car has been stolen
or an attempt has been
made to steal it, or it has
been vandalised in any way, or
subjected to flooding, have the
airbag system checked at a Fiat
Dealership.The air bag does not
substitute seat belts, but
increases its efficiency.
Furthermore, since the airbag is
not inflated in frontal collisions at
low speed, side collisions, rear
end shunts or overturns, in such
cases the occupants are protect-
ed by the seat belts only and
therefore they should always be
fastened.Correct functioning of
airbag and pretensioners
is only guaranteed when
the car is not overloaded.SOUND SYSTEMRemember that airbag
can be triggered when
the ignition key is insert-
ed and set to MAR, even with the
car stationary, if another vehicle
crashes into it. On the other
hand, when the car is stationary
and the ignition key is removed,
the airbag does not trigger in the
event of an impact.
Visit the Fiat Dealership
if you want to fit a sound
system after purchasing
your car. Qualified, trained staff
will provide useful advice for safe-
guarding the battery. Excessive
intake when the engine is not
running will damage the battery
and may invalidate the battery
warranty.
Fiat recommends wide range of
music systems as Fiat acces-
sories, which are available with
Fiat dealerships.
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70
WHEN TRAVELLING
– The first rule of safe driving is pru-
dence.
– Prudence also means putting your-
self into a position where you can pre-
dict wrong or imprudent behaviour
from other drivers.
– Stick closely to the rules of the
road in the particular country where
the car is being driven and, above all,
do not exceed speed limits.
– Ensure that, besides yourself, all the
other passengers in the car have their
seat belts fastened, that children are
sitting in the appropriate child seats
and any animals in the car are placed
in suitable compartments.
Driving under the influ-
ence of drugs or certain
medicines is dangerous
for both you and other road
users.
Always fasten both front
and back seat belts, in-
cluding the child restraint
systems. Travelling with the seat
belts unfastened increases the
risk of injury or death in an acci-
dent.
Do not drive with ob-
jects on the floor in front
of the driver’s seat: they
could get caught under the ped-
als making braking or accelerat-
ing impossible.
Pay attention to the
measurements of car-
pets. Any hinderance,
even modest, to the braking sys-
tem could necessiate a longer
than normal pedal run.
You should be physically fit and men-
tally alert before setting out on long
journeys.
– Do not drive too many hours at a
time but stop at intervals to stretch
your legs and recoup your energy.
– Constantly change the air in the
passenger compartment.
– Never coast downhill (i.e. with the
engine off): if you do, you lose the aid
of engine braking and the brake boost-
er so that braking requires greater ef-
fort.
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83
1. STOP THE CAR
– Stop the car in a position that is not
dangerous for oncoming traffic where
you can change the wheel safely. The
ground should be flat and adequately
firm. If you have to change the wheel
at night, choose a lit area if possible.
– Turn the engine off and pull up the
handbrake.
– Engage first or reverse gear.
– Alert other drivers that the car is
stationary in compliance with local
regulations: hazard warning lights,
warning triangle etc.
Any passenger should get out and
wait as far away as possible from the
dangers of traffic.
If the road is sloping or bumpy, place
wedges or other suitable material un-
der the wheels to prevent the car from
moving.
2. TAKE OUT THE TOOLS,
JACK AND SPARE WHEEL
They are in the boot.
The tool bag is secured to the inter-
nal boot wall by proper belts,
fig. 2;
to take it out, lift the adhesive strip of
the belts. The bag contains: the jack
A-
fig. 3
, the jack operating handle B, the
wheel bolt wrench
C, the tow hitch D
and the screwdriver E.
fig. 2
P4E02373
fig. 4
P4E02375
fig. 3
P4E02374
– Lift the carpet covered flap.
– Loosen the fastener
A-fig. 4and
take the spare wheel.
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85
10)Fit the wheel cup in order that
the biggest hole
A-fig. 8is aligned with
the bolt fixing the wheel. When fitting
the wheel cup make sure that the sym-
bol
Y, printed on the internal part of
the cup, is aligned with the inflation
valve.
11)Fit the last three bolts and tight-
en them using the wrench provided,
fig. 9.
12)Wind down the jack to lower
the vehicle and remove the jack.
13)Fasten bolts completely, work-
ing in a criss-cross fashion as shown in
fig. 10. Tightening torque: 86 Nm.
14)Arrange the punctured tyre in
the spare wheel compartment and se-
cure it with the locking device
A-fig.
11
.
fig. 7
P4E01754
15)Lower the carpet.
16)Put back the jack, the operating
handle and the wheel bolt wrench in-
to the tool bag.
17)Secure the tool bag to the in-
ternal boot wall with the relevant re-
taining belts.
fig. 8
P4E02176
fig. 9
P4E02377
IMPORTANT As soon as possible:
have the punctured tyre repaired and
mount it on the car thus limiting the
distance travelled with the spare
wheel.
IMPORTANT Check the inflation
pressure of the tyres and the spare
wheel regularly.
fig. 10
P4E02178
fig. 11
P4E02375
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102
IF ANYONE IS INJURED
– Never leave the injured person
alone. The obligation to provide as-
sistance exists even for those not di-
rectly involved in the accident.
– Do not congregate around the in-
jured person.
– Reassure the injured person that
help is on its way and will arrive soon.
Stay close by to calm him/her down in
case of panic.
– Unfasten or cut seat belts holding
injured parties.
– Do not give an injured person any-
thing to drink.
– Do not move an injured person un-
less the following situation arise.
– Pull out the injured person from
the car only if there is a risk of it catch-
ing fire, sinking in water or is likely to
fall over a cliff or etc. Do not pull
his/her arms or legs, do not bend the
head and, as far as possible, keep the
body horizontal.
IF AN ACCIDENT
OCCURS
– It is important to keep calm.
– If you are not directly involved in
the accident, stop at least ten metres
away from the accident.
– If you are on a motorway, stop
without obstructing the emergency
lane with your car.
– Turn off the engine and turn on the
hazard lights.
– At night, illuminate the scene of the
accident with your headlights.
– Act carefully, you must not risk be-
ing run over.
– If the doors are blocked, do not at-
tempt to smash the windscreen to get
out of the car. It is made of layered
glass and is very hard. Side and rear
windows are much more easily bro-
ken.
– Mark the accident by putting the
red triangle at the regulatory distance
from the car where it can be clearly
seen. – Call for rescue making the infor-
mation you give as accurate as you
can. On the motorway use the special
column-mounted emergency phones.
– In pile-ups on the motorway, par-
ticularly when the visibility is bad,
there is a high risk of other vehicles
running into those already stopped.
Get out of the car immediately and
take refuge behind the guard-rail.
– Remove the ignition keys from the
vehicles involved.
– If you can smell petrol or other
chemicals, do not smoke and make
sure all cigarettes are extinguished.
– Use a fire extinguisher, blanket
sand or earth to put out fires, how-
ever small they may be. Never use wa-
ter
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106
Thousands of kilometers 15 3045 6075 90105 120135 150165 180
SERVICE SCHEDULE
Check of conditions and weariness of tyres
Check front disc brake pad
Check of conditions and weariness of rear drum brake gasket
Visually inspect: underbody protection, pipes
(exhaust - fuel supply - brakes), rubber elements
(guards - sleeves - bushes - etc.), supply and brake system tubing
Voltage check and possible adjustment of trapezoidal belts
and/or poly-V
Inspect conditions of V belts and/or ploy v-belts
Tappet clearance check/adjustment (petrol version)
(excluding the versions with hydraulic tappets)
Check and adjust tappet clearance (diesel version)
Check/adjustment of the stroke of the lever hand brake
Check evaporation system (diesel version)
Visually inspect fuel evaporation system (connections, lines,
containers, seals and filler cap)
Fuel filter replacement (see “important” in the “Additional
interventions” in this chapter) (for diesel version replace the filter
every 7,500 km)
Replace air cleaner cartridge (diesel version) (see “important” in the
“Additional interventions” in this chapter)
Replace air cleaner cartridge (see “Additional checks” in this chapter)
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107
Thousands of Kilometers 15 3045 6075 90105 120135 150165 180









(*) or every 3 years if the car is used in the following harsh conditions:
- Prolonged use in cold/hot climates, sity driving with prolonged lengths of time at idle speed, driving on dusty roads or roads covered with sand/salt.
- or every 5 years regardless of km covered and use conditions.
NOTE: For every 7,500 km service please refer Owner’s Warranty & Service Policy book.
For every 7,500 km or 6 months (whichever is erlier from previous service) replace engine oil and oil filter.
Top up fluids (engine coolant, brakes, power steering, windscreen washer etc.)
Timing command toothed belt check
Timing command toothed belt replacement
Spark plugs replacement, wire control (*)
Engine control system functionality check
(through autodiagnostic socket)
Change gear/differential gear oil level check
Changing engine oil (every 7,500 km or 6 months)
Replace engine oil filter (every 7,500 km or 6 months)
Brake fluid replacement (or every 24 months)
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