2003 DODGE RAM tow bar

(13) Install reverse idler thrust washer from the
reverse idler.
(14) Install crossover cam rollers and pin (Fig. 91).
EXTENSION/ADAPTER HOUSING
(1) Install extension housing bushing with
Installer 8156 and Handle C-4171, if necessary. The
oil feed hole must be at the 12 o'clock position when
installed.
(2) On 4X2 vehicles, install extension housing seal
with Installer 8154 and Handle C-4171, with the
weep hole at the bottom.
NOTE: Drain hole located in the dust boot portion
of the seal must face downward ( toward the
ground) when installed.
(3) On 4X4 vehicles, install adapter housing seal
with Installer C-3860-A and Handle C-4171.
(4) Install the crossover cam bushing into the
extension/adapter housing with Installer 8239 and
Handle C-4171.
(5) Clean the rear of the transmission case of all
sealer.
(6) Install reverse countershaft gear bearing race
onto the reverse countershaft gear bearing.
(7) Measure the distance from the back of the
bearing race to Gauge Bar 6311 (Fig. 92).
(8) Measure thickness of the gauge bar and record
the total of the two measurements.
(9) Clean all the sealer from the extension/adapter
housing.
(10) Place Gauge Bar 6311 across the housing face.
Measure the distance from the top of the bar to the
bottom of the reverse countershaft bearing race bore
(Fig. 93).
(11) Subtract thickness of the gauge bar from the
measurement and record the result.(12)
The difference between the two measurements is
the end-play for the reverse countershaft gear assembly.
(13) Install shims to achieve 0.15-0.25 mm (0.006-
0.010 in.) end-play for the reverse countershaft gear
assembly into the reverse countershaft bearing race
bore.
Fig. 91 CROSSOVER CAM ROLLERS AND PIN
1 - CROSSOVER CAM PIN
2 - CROSSOVER CAM ROLLERS
Fig. 92 Measure Height of Reverse Countershaft
1 - MEASURE DISTANCE FROM RACE TO GAUGE BAR
Fig. 93 MEASURE DEPTH OF REVERSE
COUNTERSHAFT GEAR BEARING RACE BORE
1 - GAUGE BAR TO BEARING RACE BORE MEASUREMENT
DRMANUAL TRANSMISSION - NV5600 21 - 119
MANUAL TRANSMISSION - NV5600 (Continued)

(3) Lubricate splined end of input shaft and clutch
retainer with transmission fluid. Then partially press
input shaft into retainer (Fig. 237). Use a suitably
sized press tool to support retainer as close to input
shaft as possible.
(4) Install input shaft retaining ring.
(5) Press the input shaft the remainder of the way
into the clutch retainer.
(6) Install new seals on clutch piston. Be sure lip
of each seal faces interior of clutch retainer.
(7) Lubricate lip of piston seals with generous
quantity of MopartDoor Ease. Then lubricate
retainer hub and bore with light coat of transmission
fluid.
(8) Install clutch piston in retainer. Use twisting
motion to seat piston in bottom of retainer. A thin
strip of plastic (about 0.0209thick), can be used to
guide seals into place if necessary.
CAUTION: Never push the clutch piston straight in.
This will fold the seals over causing leakage and
clutch slip. In addition, never use any type of metal
tool to help ease the piston seals into place. Metal
tools will cut, shave, or score the seals.
(9) Install piston spring in retainer and on top of
piston. Concave side of spring faces downward
(toward piston).
(10) Install the spacer ring and wave spring into
the retainer. Be sure spring is completely seated in
retainer groove.
(11) Install pressure plate (Fig. 236). Ridged side
of plate faces downward (toward piston) and flat side
toward clutch pack.
(12) Install first clutch disc in retainer on top of
pressure plate. Then install a clutch plate followed
by a clutch disc until entire clutch pack is installed
(4 discs and 3 plates are required) (Fig. 236).
(13) Install the reaction plate.
(14) Install selective snap-ring. Be sure snap-ring
is fully seated in retainer groove.
(15) Using a suitable gauge bar and dial indicator,
measure clutch pack clearance (Fig. 238).
(a) Position gauge bar across the clutch drum
with the dial indicator pointer on the pressure
plate (Fig. 238).
(b) Using two small screw drivers, lift the pres-
sure plate and release it.
(c) Zero the dial indicator.
(d) Lift the pressure plate until it contacts the
snap-ring and record the dial indicator reading.
Clearance should be 0.635 - 0.914 mm (0.025 -
0.036 in.). If clearance is incorrect, steel plates, discs,
selective snap ring and pressure plates may have to
be changed.
The selective snap ring thicknesses are:
²0.107 - 0.109 in.²0.098 - 0.100 in.
²0.095 - 0.097 in.
²0.083 - 0.085 in.
²0.076 - 0.078 in.
²0.071 - 0.073 in.
²0.060 - 0.062 in.
Fig. 237 Pressing Input Shaft Into Rear Clutch
Retainer
1 - INPUT SHAFT
2 - REAR CLUTCH RETAINER
3 - PRESS RAM
Fig. 238 Checking Rear Clutch Pack Clearance
1 - DIAL INDICATOR
2 - PRESSURE PLATE
3 - SNAP-RING
4-STAND
5 - REAR CLUTCH
6 - GAUGE BAR
DRAUTOMATIC TRANSMISSION - 46RE 21 - 251
REAR CLUTCH (Continued)

TIRE REVOLUTIONS PER MILE,
SPECIFICATIONS.....................22-10
TIRE ROTATION - STANDARD
PROCEDURE.........................22-2
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING........................22-8
TIRES - DESCRIPTION.................22-5
TIRES - DESCRIPTION, RADIAL - PLY.....22-6
TIRES - DESCRIPTION, REPLACEMENT....22-6
TIRE/VEHICLE LEAD - DIAGNOSIS AND
TESTING............................22-8
TO COOLER - INSTALLATION, RETURN
HOSE - GEAR..................19-43,19-44
TO COOLER - INSTALLATION, RETURN
HOSE - RESERVOIR.............19-43,19-44
TO COOLER - REMOVAL, RETURN HOSE
- GEAR............................19-43
TO COOLER - REMOVAL, RETURN HOSE
- RESERVOIR..................19-43,19-44
TO GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT.............8W-01-9
TO GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT . 8W-01-10
TO OIL COOLER - INSTALLATION, AIR.....7-75
TO OIL COOLER - REMOVAL, AIR.........7-74
TO OIL COOLER - REMOVAL, WATER......7-74
TO USE WIRING DIAGRAMS -
DESCRIPTION, HOW................8W-01-1
TOE ADJUSTMENT - STANDARD
PROCEDURE..........................2-4
TOE ADJUSTMENT - STANDARD
PROCEDURE, CAMBER, CASTER..........2-4
TOOL - ADJUSTMENT, WITH ADJUSTING . . . 5-36
TOOLS - 4.7L ENGINE, SPECIAL.........9-102
TOOLS - 5.7L ENGINE, SPECIAL.........9-192
TOOLS - 5.9L DIESEL ENGINE, SPECIAL . . 9-294
TOOLS - 5.9L ENGINE, SPECIAL.........9-240
TOOLS - 8.0L ENGINE, SPECIAL.........9-367
TOOLS - 9 1/4 AA, SPECIAL.............2-29
TOOLS - BASE BRAKES, SPECIAL.........5-5
TOOLS - BATTERY SYSTEM SPECIAL
TOOLS, SPECIAL......................8F-7
TOOLS - BODY, SPECIAL...............23-14
TOOLS - COOLING, SPECIAL.............7-20
TOOLS - DIESEL FUEL SYSTEM,
SPECIAL...........................14-60
TOOLS - FRONT SUSPENSION, SPECIAL . . . 2-11
TOOLS - FUEL SYSTEM, SPECIAL........14-5
TOOLS - OVERHEAD CONSOLE, SPECIAL . . 8M-6
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL................8W-97-2
TOOLS - POWER STEERING GEAR,
SPECIAL...........................19-22
TOOLS - RE TRANSMISSION, SPECIAL . . 21-189,
21-370
TOOLS - RFE TRANSMISSION, SPECIAL . . 21-535
TOOLS - STEERING LINKAGE, SPECIAL . . . 19-35
TOOLS - STEERING, SPECIAL............19-5
TOOLS - TRANSFER CASE NV271/NV273,
SPECIAL....................21-650,21-714
TOOLS - WHEEL ALIGNMENT, SPECIAL.....2-7
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-10
TOOLS, DIAGNOSIS AND TESTING -
SPECIAL............................11-4
TOOLS, FRONT AXLE - 9 1/4 AA -
SPECIAL............................3-53
TOOLS, FRONT AXLE - C205F - SPECIAL . . . 3-30
TOOLS, HALF SHAFT - SPECIAL..........3-12
TOOLS, HEADLAMP ALIGNMENT -
SPECIAL............................8L-7
TOOLS, MANUAL TRANSMISSION -
NV3500 - SPECIAL...................21-40
TOOLS, MANUAL TRANSMISSION -
NV4500 - SPECIAL...................21-79
TOOLS, MANUAL TRANSMISSION -
NV5600 - SPECIAL..................21-122
TOOLS, PROPELLER SHAFT - SPECIAL.....3-6
TOOLS, REAR AXLE - 10 1/2 AA -
SPECIAL...........................3-108
TOOLS, REAR AXLE - 11 1/2 AA -
SPECIAL
...........................3-135
TOOLS, REAR AXLE - 9 1/4 - SPECIAL
.....3-80
TOOLS, SPECIAL TOOLS - BATTERY
SYSTEM SPECIAL
.....................8F-7
TOOLS, SPECIFICATIONS - SPECIAL
.......9-16
TOP COVER - INSTALLATION,
INSTRUMENT PANEL
..................23-60TOP COVER - REMOVAL, INSTRUMENT
PANEL.............................23-59
TORSION BAR - DESCRIPTION...........2-25
TORSION BAR - INSTALLATION..........2-26
TORSION BAR - OPERATION.............2-25
TORSION BAR - REMOVAL..............2-25
TORSION BAR CROSS MEMBER
BUSHING - INSTALLATION..............2-14
TORSION BAR CROSSMEMBER
BUSHING - REMOVAL..................2-12
TOUCH-UP - DESCRIPTION, PAINT.......23-75
TOUCH-UP - STANDARD PROCEDURE,
PAINT.............................23-75
TOW HOOK ASSEMBLY - INSTALLATION,
FRONT.............................13-26
TOW HOOK ASSEMBLY - REMOVAL,
FRONT.............................13-26
TOW WIRING - DESCRIPTION, TRAILER . . 8L-22
TOWING - STANDARD PROCEDURE.......0-15
TRACK - DESCRIPTION, POWER SEAT....8N-18
TRACK - DIAGNOSIS AND TESTING,
POWER SEAT.......................8N-18
TRACK - INSTALLATION, POWER SEAT . . . 8N-19
TRACK - INSTALLATION, SEAT..........23-83
TRACK - OPERATION, POWER SEAT.....8N-18
TRACK - REMOVAL, POWER SEAT.......8N-19
TRACK - REMOVAL, SEAT..............23-83
TRACK BAR - INSTALLATION...........19-37
TRACK BAR - REMOVAL................19-37
TRAC-RITE - ASSEMBLY, DIFFERENTIAL . . 3-120,
3-147
TRAC-RITE - CLEANING, DIFFERENTIAL . . 3-119,
3-146
TRAC-RITE - DESCRIPTION,
DIFFERENTIAL..................3-118,3-145
TRAC-RITE - DISASSEMBLY,
DIFFERENTIAL..................3-118,3-145
TRAC-RITE - INSPECTION, DIFFERENTIAL . 3-119,
3-146
TRAC-RITE - OPERATION, DIFFERENTIAL . 3-118,
3-145
TRAILER HITCH - INSTALLATION........13-25
TRAILER HITCH - REMOVAL............13-25
TRAILER TOW WIRING - DESCRIPTION . . . 8L-22
TRANS COOLER - 5.9L DIESEL -
DESCRIPTION........................7-73
TRANS COOLER - 5.9L DIESEL -
OPERATION..........................7-74
TRANS TEMP INDICATOR -
DESCRIPTION.......................8J-38
TRANS TEMP INDICATOR - OPERATION . . . 8J-38
TRANSDUCER - DESCRIPTION, A/C
PRESSURE.........................24-15
TRANSDUCER - DIAGNOSIS AND
TESTING, A/C PRESSURE..............24-15
TRANSDUCER - INSTALLATION, A/C
PRESSURE.........................24-16
TRANSDUCER - OPERATION, A/C
PRESSURE.........................24-15
TRANSDUCER - REMOVAL, A/C
PRESSURE.........................24-16
TRANSFER CASE - NV241 GENII -
ASSEMBLY.........................21-604
TRANSFER CASE - NV241 GENII -
CLEANING
.........................21-602
TRANSFER CASE - NV241 GENII -
DESCRIPTION
.........................0-4
TRANSFER CASE - NV241 GENII -
DESCRIPTION
......................21-591
TRANSFER CASE - NV241 GENII -
DIAGNOSIS AND TESTING
............21-592
TRANSFER CASE - NV241 GENII -
DISASSEMBLY
......................21-593
TRANSFER CASE - NV241 GENII -
INSPECTION
.......................21-602
TRANSFER CASE - NV241 GENII -
INSTALLATION
......................21-614
TRANSFER CASE - NV241 GENII -
OPERATION
........................21-591
TRANSFER CASE - NV241 GENII -
REMOVAL
.........................21-593
TRANSFER CASE - NV243 - ASSEMBLY
. . 21-670
TRANSFER CASE - NV243 - CLEANING
. . 21-668
TRANSFER CASE - NV243 -
DESCRIPTION
.........................0-4
TRANSFER CASE - NV243 -
DESCRIPTION
......................21-658TRANSFER CASE - NV243 - DIAGNOSIS
AND TESTING......................21-659
TRANSFER CASE - NV243 -
DISASSEMBLY......................21-660
TRANSFER CASE - NV243 - INSPECTION . 21-668
TRANSFER CASE - NV243 -
INSTALLATION......................21-679
TRANSFER CASE - NV243 - OPERATION . 21-659
TRANSFER CASE - NV243 - REMOVAL . . . 21-660
TRANSFER CASE - NV271 - ASSEMBLY . . 21-637
TRANSFER CASE - NV271 - CLEANING . . 21-635
TRANSFER CASE - NV271 -
DESCRIPTION.........................0-4
TRANSFER CASE - NV271 -
DESCRIPTION......................21-623
TRANSFER CASE - NV271 - DIAGNOSIS
AND TESTING......................21-624
TRANSFER CASE - NV271 -
DISASSEMBLY......................21-625
TRANSFER CASE - NV271 - INSPECTION . 21-635
TRANSFER CASE - NV271 -
INSTALLATION......................21-649
TRANSFER CASE - NV271 - OPERATION . 21-623
TRANSFER CASE - NV271 - REMOVAL . . . 21-625
TRANSFER CASE - NV273 - ASSEMBLY . . 21-701
TRANSFER CASE - NV273 - CLEANING . . 21-698
TRANSFER CASE - NV273 -
DESCRIPTION.........................0-4
TRANSFER CASE - NV273 -
DESCRIPTION......................21-687
TRANSFER CASE - NV273 - DIAGNOSIS
AND TESTING......................21-688
TRANSFER CASE - NV273 -
DISASSEMBLY......................21-689
TRANSFER CASE - NV273 - INSPECTION . 21-699
TRANSFER CASE - NV273 -
INSTALLATION......................21-713
TRANSFER CASE - NV273 - OPERATION . 21-688
TRANSFER CASE - NV273 - REMOVAL . . . 21-689
TRANSFER CASE CONTROL MODULE -
DESCRIPTION.......................8E-15
TRANSFER CASE CONTROL MODULE -
OPERATION.........................8E-15
TRANSFER CASE, NV241 GENII........21-614
TRANSFER CASE, NV241/NV243 . . 21-615,21-680
TRANSFER CASE, NV243.............21-680
TRANSFER CASE, NV271.............21-649
TRANSFER CASE NV271/NV273, SPECIAL
TOOLS......................21-650,21-714
TRANSFER CASE, NV273.............21-713
TRANSFER CASE SKID PLATE -
INSTALLATION.......................13-26
TRANSFER CASE SKID PLATE -
REMOVAL..........................13-26
TRANSFER PUMP - DESCRIPTION, FUEL . . 14-75
TRANSFER PUMP - INSTALLATION, FUEL . 14-76
TRANSFER PUMP - OPERATION, FUEL....14-76
TRANSFER PUMP - REMOVAL, FUEL.....14-76
TRANSMISSION - 45RFE/545RFE -
DESCRIPTION, AUTOMATIC............21-489
TRANSMISSION - 45RFE/545RFE -
OPERATION, AUTOMATIC.............21-490
TRANSMISSION - 46RE - DESCRIPTION,
AUTOMATIC
........................21-131
TRANSMISSION - 46RE - OPERATION,
AUTOMATIC
........................21-133
TRANSMISSION - 48RE - DESCRIPTION,
AUTOMATIC
........................21-312
TRANSMISSION - 48RE - OPERATION,
AUTOMATIC
........................21-314
TRANSMISSION - CLEANING
..........21-104
TRANSMISSION - DESCRIPTION,
MANUAL
.............................0-4
TRANSMISSION - DIAGNOSIS AND
TESTING, AUTOMATIC
....21-139,21-320,21-491
TRANSMISSION - NV3500 - ASSEMBLY,
MANUAL
...........................21-17
TRANSMISSION - NV3500 - CLEANING,
MANUAL
...........................21-15
TRANSMISSION - NV3500 -
DESCRIPTION, MANUAL
................21-1
TRANSMISSION - NV3500 - DIAGNOSIS
AND TESTING, MANUAL
................21-3
TRANSMISSION - NV3500 -
DISASSEMBLY, MANUAL
................21-4
TRANSMISSION - NV3500 -
INSPECTION, MANUAL
................21-15
DRINDEX 35
Description Group-Page Description Group-Page Description Group-Page