CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
C317 BK At Passenger Seat N/S
C319 BK Bottom Left of Left Door N/S
C322 DK GY Left Rear of Frame N/S
C323 BK Left Side of Instrument Panel N/S
C327 BK Right Rear Fender 48, 49
C328 BK Left Rear Fender 48, 49, 50
Camshaft Position Sensor GY Right Front Side of Engine 3, 6, 8, 9
Capacitor Left Rear of Engine Compartment N/S
Center High Mounted Stop
Lamp/Cargo LampBK Rear of Cab 47
Cigar Lighter Outlet NAT Rear of Cigar Lighter 34, 37, 38
Clearance Lamp No. 1 BK Left Roof 46
Clearance Lamp No. 2 BK Left-Center Roof 46
Clearance Lamp No. 3 BK Center Roof 46
Clearance Lamp No. 4 BK Right-Center Roof 46
Clearance Lamp No. 5 BK Right Roof 46
Clockspring C1 BK Steering Column 33
Clockspring C2 YL Steering Column 33
Clockspring C3 BK Steering Column N/S
Clockspring C4 BK Steering Column N/S
Clutch Interlock Brake Switch BK At Clutch Pedal 26, 27
Coil On Plug No.1 BK Left Top Side of Intake Manifold 4
Coil On Plug No.2 BK Right Top Side of Intake Manifold 3
Coil On Plug No.3 BK Left Top Side of Intake Manifold 4
Coil On Plug No.4 BK Right Top Side of Intake Manifold 3
Coil On Plug No.5 BK Left Top Side of Intake Manifold 4
Coil On Plug No.6 BK Right Top Side of Intake Manifold 3
Coil On Plug No.7 BK Left Top Side of Intake Manifold 4
Coil On Plug No.8 BK Right Top Side of Intake Manifold 3
Compass/Mini-Trip Computer BK In Overhead Console N/S
Condenser Fan BK Near Condenser 26, 27
Controller Anti-Lock Brake C1 BK Left Fender Side Shield 26, 27, 28
Controller Anti-Lock Brake C2
(ABS)BK Left Fender Side Shield 26, 28
Crankshaft Position Sensor BK Right Rear of Engine Block 3, 6, 8, 9
Cylinder Lock Switch-Driver
(Premium)BK In Left Front Door 42
Cylinder Lock Switch-Passenger
(Premium)LT GY In Right Front Door N/S
Data Link Connector BK Left Bottom of Instrument Panel 37, 39
Data Link Connector - Engine
(Diesel)BK Near T/O for Water In Fuel Sensor N/S
Dome Lamp BK Center of Headliner N/S
DR8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 3
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
(17) Connect the engine to body ground straps at
the left side of the cowl.
(18) Install the intake manifold.
(19) Install the engine oil dipstick tube.
(20) Install the power brake booster vacuum hose.
(21) Install the breather hoses.
(22) Install the PCV hose.
(23) Install the fuel rail.
(24) Install the coil over plugs.
(25) Connect the engine wiring harness at the fol-
lowing points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(26) Reinstall the radiator/cooling module assem-
bly.
(27) Connect lower radiator hose.
(28) Connect upper radiator hose.
(29) Connect throttle and speed control cables.
(30) Install the heater hose assembly.
(31) Install coolant recovery bottle.
(32) Install the power steering pump.
(33) Install the generator.
(34) Install the A/C compressor.
(35) Install the drive belt.
(36) Install the fan shroud with the viscous fan
assembly.
(37) Install the radiator core support bracket.
(38) Install the air cleaner assembly.
(39) Refill the engine cooling system.
(40) Recharge the air conditioning.
(41) Install the hood.
(42) Check and fill engine oil.
(43) Connect the battery negative cable.
(44) Start the engine and check for leaks.SPECIFICATIONS
SPECIFICATIONS ± 3.7L ENGINE
DESCRIPTION SPECIFICATION
Engine Type 90É SOHC V-6 12-Valve
Displacement 3.7 Liters / 3700 cc
226 ( Cubic Inches)
Bore 93.0 mm (3.66 in.)
Stroke 90.8 mm (3.40 in.)
Compression Ratio 9.1:1
Horsepower 210 BHP @ 5200 RPM
Torque 225 LB-FT @ 4200 RPM
Lead Cylinder #1 Left Bank
Firing Order 1-6-5-4-3-2
CYLINDER BLOCK
Cylinder Block Cast Iron
Bore Diameter 93.0 .0075 mm
(3.6619 0.0003 in.)
Out of Round (MAX) 0.076 mm (0.003 in.)
Taper (MAX) 0.051 mm (0.002 in.)
PISTONS
Material Aluminum Alloy
Diameter 92.975 mm (3.6605 in.)
Weight 367.5 grams (12.96 oz)
Ring Groove Diameter
No. 1 83.73 - 83.13 mm
(3.296 - 3.273 in.)
No. 2 82.833 - 83.033 mm
(3.261 - 3.310 in.)
No. 3 83.88 - 84.08 mm
(3.302 - 3.310 in.)
PISTON PINS
Type Floating
Clearance In Piston 0.006 - 0.015 mm
(0.0002 - 0.0005 in.)
Diameter 24.017 - 24.020 mm
(0.9455 - 0.9456 in.)
PISTON RINGS
Ring Gap
Top Compression Ring 0.20 - 0.36 mm
(0.0079 - 0.0142 in.)
9 - 12 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)
DESCRIPTION SPECIFICATION
(0.187 - 0.193 in.)
Groove #3 3.996 - 4.177 mm
(0.157 - 0.164 in.)
Weight 582 - 586 grams
(20.53 - 20.67 oz.)
PISTON PINS
Clearance in Piston 0.006 - 0.019 mm
(0.00023 - 0.00074 in.)
Diameter 25.007 - 25.015 mm
(0.9845 - 0.9848 in.)
End Play NONE
Length 67.8 - 68.3 mm
(2.67 - 2.69 in.)
PISTON RINGS
Ring Gap
Compression Ring (Top) 0.30 - 0.55 mm
(0.012 - 0.022 in.)
Compression Ring (2nd) 0.55 - 0.80 mm
(0.022 - 0.031 in.)
Oil Control (Steel Rails) 0.381 - 1.397 mm
(0.015 - 0.055 in.)
Ring Side Clearance
Compression Rings 0.040 - 0.085 mm
(0.0016 - 0.0033 in.)
Oil Ring (Steel Rails) 0.05 - 0.21 mm
MAX (0.002 - 0.008 in.)
Ring Width
Compression rings 1.530 - 1.555 mm
(0.060 - 0.061 in.)
Oil Ring (Steel Rails)
Max.0.447 - 0.473 mm
(0.018 - 0.019 in.)
VALVE TIMING
Exhaust Valve
Closes (ATDC) 33É
Opens (BBDC) 56É
Duration 269ÉDESCRIPTION SPECIFICATION
Intake Valve
Closes (ATDC) 62É
Opens (BBDC) 7É
Duration 249É
Valve Overlap 41É
OVERSIZE AND UNDERSIZE ENGINE
COMPONENT MARKINGS CHART
OS-US Item Identification Location of
Identification
U/S Crankshaft R or M M-2-3
ect.Milled flat on
.025 MM (indicating No.
2 andNo. three
(.001 in.) 3 main bearing crankshaft
journal) and/or counter-
weight.
R-1-4 ect.
(indicating No.
1 and
4 connecting
rod
journal)
O/S Cylinder A Following
.508 mm Bores engine serial
(.020 in.) number.
O/S TappetsL3/89
.203 mm diamond
(.008 in.) -shaped
stamp Top
pad
Ð Front of
engine and
flat
ground on
outside
surface
of each O/S
tappet bore.
O/S Valve
StemsX Milled pad
9 - 238 ENGINE - 5.9LDR
ENGINE - 5.9L (Continued)
CONDITION POSSIBLE CAUSES CORRECTION
SLIPS IN OVERDRIVE
FOURTH GEAR1. Fluid Level Low. 1. Add fluid and check for leaks.
2. Overdrive Clutch Pack Worn. 2. Remove overdrive unit and rebuild clutch
pack.
3. Overdrive Piston Retainer Bleed
Orifice Blown Out.3. Disassemble transmission, remove
retainer and replace orifice.
4. Overdrive Piston or Seal
Malfunction.4. Remove overdrive unit. Replace seals if
worn. Replace piston if damaged. If piston
retainer is damaged, remove and
disassemble the transmission.
5. 3-4 Shift Valve, Timing Valve or
Accumulator Malfunction.5. Remove and overhaul valve body.
Replace accumulator seals. Make sure all
valves operate freely in bores and do not
bind or stick. Make sure valve body screws
are correctly tightened and separator plates
are properly positioned.
6. Overdrive Unit Thrust Bearing
Failure.6. Disassemble overdrive unit and replace
thrust bearing (NO. 1 thrust bearing is
between overdrive piston and clutch hub;
NO. 2 thrust bearing is between the
planetary gear and the direct clutch spring
plate; NO. 3 thrust bearing is between
overrunning clutch hub and output shaft).
7. O/D Check Valve/Bleed Orifice
Failure.7. Check for function/secure orifice insert in
O/D piston retainer.
DELAYED 3-4 UPSHIFT
(SLOW TO ENGAGE)1. Fluid Level Low. 1. Add fluid and check for leaks.
2. Throttle Valve Cable Mis-adjusted. 2. Adjust throttle valve cable.
3. Overdrive Clutch Pack Worn/
Burnt.3. Remove unit and rebuild clutch pack.
4. TPS Faulty. 4. Test with DRBTscan tool and replace as
necessary
5. Overdrive Clutch Bleed Orifice
Plugged.5. Disassemble transmission and replace
orifice.
6. Overdrive Solenoid or Wiring
Shorted/Open.6. Test solenoid and check wiring for
loose/corroded connections or shorts/
grounds. Replace solenoid if faulty and
repair wiring if necessary.
7. Overdrive Excess Clearance. 7. Remove unit. Measure end play and
select proper spacer.
8. O/D Check Valve Missing or
Stuck.8. Check for presence of check valve.
Repair or replace as required.
TORQUE CONVERTER
LOCKS UP IN SECOND
AND/OR THIRD GEARLockup Solenoid, Relay or Wiring
Shorted/Open.Test solenoid, relay and wiring for
continuity, shorts or grounds. Replace
solenoid and relay if faulty. Repair wiring
and connectors as necessary.
HARSH 1-2, 2-3, 3-4 OR
3-2 SHIFTSLockup Solenoid Malfunction. Remove valve body and replace solenoid
assembly.
DRAUTOMATIC TRANSMISSION - 46RE 21 - 153
AUTOMATIC TRANSMISSION - 46RE (Continued)
CONDITION POSSIBLE CAUSES CORRECTION
SLIPS IN OVERDRIVE
FOURTH GEAR1. Fluid Level Low. 1. Add fluid and check for leaks.
2. Overdrive Clutch Pack Worn. 2. Remove overdrive unit and rebuild clutch
pack.
3. Overdrive Piston Retainer Bleed
Orifice Blown Out.3. Disassemble transmission, remove
retainer and replace orifice.
4. Overdrive Piston or Seal
Malfunction.4. Remove overdrive unit. Replace seals if
worn. Replace piston if damaged. If piston
retainer is damaged, remove and
disassemble the transmission.
5. 3-4 Shift Valve, Timing Valve or
Accumulator Malfunction.5. Remove and overhaul valve body.
Replace accumulator seals. Make sure all
valves operate freely in bores and do not
bind or stick. Make sure valve body screws
are correctly tightened and separator plates
are properly positioned.
6. Overdrive Unit Thrust Bearing
Failure.6. Disassemble overdrive unit and replace
thrust bearing (NO. 1 thrust bearing is
between overdrive piston and clutch hub;
NO. 2 thrust bearing is between the
planetary gear and the direct clutch spring
plate; NO. 3 thrust bearing is between
overrunning clutch hub and output shaft).
7. O/D Check Valve/Bleed Orifice
Failure.7. Check for function/secure orifice insert in
O/D piston retainer.
DELAYED 3-4 UPSHIFT
(SLOW TO ENGAGE)1. Fluid Level Low. 1. Add fluid and check for leaks.
2. Throttle Valve Cable Mis-adjusted. 2. Adjust throttle valve cable.
3. Overdrive Clutch Pack Worn/
Burnt.3. Remove unit and rebuild clutch pack.
4. TPS Faulty. 4. Test with DRBTscan tool and replace as
necessary
5. Overdrive Clutch Bleed Orifice
Plugged.5. Disassemble transmission and replace
orifice.
6. Overdrive Solenoid or Wiring
Shorted/Open.6. Test solenoid and check wiring for
loose/corroded connections or shorts/
grounds. Replace solenoid if faulty and
repair wiring if necessary.
7. Overdrive Excess Clearance. 7. Remove unit. Measure end play and
select proper spacer.
8. O/D Check Valve Missing or
Stuck.8. Check for presence of check valve.
Repair or replace as required.
TORQUE CONVERTER
LOCKS UP IN SECOND
AND/OR THIRD GEARLockup Solenoid, Relay or Wiring
Shorted/Open.Test solenoid, relay and wiring for
continuity, shorts or grounds. Replace
solenoid and relay if faulty. Repair wiring
and connectors as necessary.
HARSH 1-2, 2-3, 3-4 OR
3-2 SHIFTSLockup Solenoid Malfunction. Remove valve body and replace solenoid
assembly.
21 - 334 AUTOMATIC TRANSMISSION - 48REDR
AUTOMATIC TRANSMISSION - 48RE (Continued)
DIAGNOSIS AND TESTING - BLOWER MOTOR
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
For circuit descriptions and diagrams, (Refer to
Appropriate Wiring Information). Possible causes of
an inoperative blower motor include:
²Faulty fuse
²Faulty blower motor circuit wiring or wire har-
ness connectors
²Faulty blower motor resistor
²Faulty blower motor relay
²Faulty blower motor switch
²Faulty A/C Heater mode control switch
²Faulty blower motor.
Possible causes of the blower motor not operating
in all speeds include:
²Faulty blower motor switch
²Faulty blower motor resistor
²Faulty blower motor circuit wiring or wire har-
ness connectors.
VIBRATION
Possible causes of blower motor vibration include:
²Improper blower motor mounting
²Improper blower wheel mounting
²Blower wheel out of balance or bent
²Blower motor faulty.
NOISE
To verify that the blower is the source of the noise,
unplug the blower motor wire harness connector and
operate the HVAC system. If the noise goes away,
possible causes include:
²Foreign material in the HVAC housing
²Improper blower motor mounting
²Improper blower wheel mounting
²Blower motor faulty.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERINGCOLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
The blower motor is located on the passenger side
of the vehicle under the dash
(1) Disconnect and isolate the battery negative
cable.
(2) Unplug the blower motor wire harness connec-
tor (Fig. 3).
(3) Remove the three screws that secure the
blower motor and wheel assembly to the HVAC hous-
ing.
(4) Rotate and tilt the blower motor unit as needed
for clearance to remove the blower motor and wheel
from the HVAC housing.
INSTALLATION
(1) Align and install the blower motor and wheel
assembly into the HVAC housing.
(2) Install the three mounting screws and tighten
to 2.2 N´m (20 in. lbs.).
Fig. 3 Blower Motor Assembly- (Case Removed
from vehicle for graphic)
1 - Blower Motor Resistor Mounting Screws (2)
2 - Blower Motor Resistor
3 - Blower Motor Resistor Connector
4 - Blower Motor Mounting Screw
5 - Blower Motor Assmebly
6 - Blower Motor Wire
7 - Blower Motor Mounting Screw
8 - HVAC Housing
9 - Blower Motor Wire Hold Down
10 - Blower Motor Mounting Screw
24 - 26 DISTRIBUTIONDR
BLOWER MOTOR (Continued)
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP..........................8M-7
COMPUTER - OPERATION, COMPASS/
MINI-TRIP..........................8M-7
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP..........................8M-7
CONDENSER - DESCRIPTION, A/C.......24-39
CONDENSER - OPERATION, A/C.........24-39
CONDENSER FAN (GAS ENGINE ONLY -
3.7, 4.7 & 5.7L) - INSTALLATION........24-43
CONDENSER FAN (GAS ENGINE ONLY -
3.7, 4.7 & 5.7L) - REMOVAL............24-43
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-1
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITH AIR..........7-70
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-70
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH AIR..........7-68
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-69
CONDITIONS - DIAGNOSIS AND
TESTING, CHIME......................8B-2
CONDITIONS - DIAGNOSIS AND
TESTING, SPARK PLUG................8I-27
CONFIGURING A NEW MODULE /
SWITCH OPERATING MODES,
STANDARD PROCEDURE...............8Q-3
CONNECT FITTING - DESCRIPTION,
QUICK..............................14-8
CONNECTING ROD - CLEANING, PISTON . . 9-331
CONNECTING ROD - CLEANING, PISTON . . 9-138,
9-206,9-261,9-389
CONNECTING ROD - DESCRIPTION,
PISTON....9-137,9-205,9-260,9-329,9-388,9-47
CONNECTING ROD - INSPECTION........9-332
CONNECTING ROD - INSPECTION,
PISTON.............9-138,9-206,9-261,9-389
CONNECTING ROD - INSTALLATION,
PISTON.............9-139,9-207,9-261,9-389
CONNECTING ROD - REMOVAL, PISTON . . 9-137,
9-205,9-261,9-330,9-389
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE...............9-321
CONNECTING ROD BEARING FITTING -
STANDARD PROCEDURE.....9-128,9-251,9-382
CONNECTING ROD BEARING FITTING,
STANDARD PROCEDURE................9-48
CONNECTOR - DESCRIPTION, DATA LINK . . 8E-3
CONNECTOR - INSTALLATION.......8W-01-11
CONNECTOR - OPERATION, DATA LINK....8E-3
CONNECTOR - REMOVAL...........8W-01-11
CONNECTOR, GROUND AND SPLICE
INFORMATION - DESCRIPTION........8W-01-7
CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION....................8W-91-1
CONSOLE - DESCRIPTION, OVERHEAD....8M-1
CONSOLE - DIAGNOSIS AND TESTING,
OVERHEAD..........................8M-2
CONSOLE - INSTALLATION, FLOOR......23-68
CONSOLE - OPERATION, OVERHEAD
......8M-2
CONSOLE - REMOVAL, FLOOR
..........23-68
CONSOLE REMOVAL, REMOVAL -
OVERHEAD
..........................8M-5
CONSOLE, SPECIAL TOOLS - OVERHEAD
. . 8M-6
CONTAINER-3.7L/4.7L - DESCRIPTION,
COOLANT DEGAS
.....................7-38
CONTAINER-3.7L/4.7L - INSTALLATION,
COOLANT DEGAS
.....................7-39
CONTAINER-3.7L/4.7L - OPERATION,
COOLANT DEGAS
.....................7-38
CONTAINER-3.7L/4.7L - REMOVAL,
COOLANT DEGAS
.....................7-39
CONTAINER-5.9L - DESCRIPTION,
COOLANT RECOVERY
..................7-38
CONTAINER-5.9L - INSTALLATION,
COOLANT RECOVERY
..................7-38
CONTAINER-5.9L - OPERATION,
COOLANT RECOVERY
..................7-38
CONTAINER-5.9L - REMOVAL, COOLANT
RECOVERY
..........................7-38
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID
................5-18CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID........21-201,21-381,21-541
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-9
CONTOLLED VISCOUS FAN DRIVE -
DIAGNOSIS AND TESTING,
ELECTRONICLY.......................7-56
CONTROL ACTUATOR - DESCRIPTION,
FUEL..............................14-85
CONTROL ACTUATOR - INSTALLATION,
FUEL..............................14-85
CONTROL ACTUATOR - OPERATION,
FUEL..............................14-85
CONTROL ACTUATOR - REMOVAL, FUEL . . 14-85
CONTROL ARM - INSTALLATION, UPPER . . . 2-27
CONTROL ARM - REMOVAL, UPPER......2-27
CONTROL ARM BUSHINGS - 2WD (LD) -
INSTALLATION, LOWER.................2-14
CONTROL ARM BUSHINGS - 2WD (LD) -
REMOVAL, LOWER....................2-12
CONTROL ARM BUSHINGS - 4WD (LD) -
INSTALLATION, LOWER.................2-13
CONTROL ARM BUSHINGS - 4WD (LD) -
REMOVAL, LOWER....................2-12
CONTROL CABLE - INSTALLATION,
THROTTLE.....................14-51,14-96
CONTROL CABLE - REMOVAL,
THROTTLE.....................14-49,14-94
CONTROL INFORMATION (VECI) -
DESCRIPTION, VEHICLE EMISSION.....Intro.-3
CONTROL MODULE - DESCRIPTION,
AIRBAG............................8O-10
CONTROL MODULE - DESCRIPTION,
FRONT...........................8W-97-4
CONTROL MODULE - DESCRIPTION,
FRONT..............................8E-5
CONTROL MODULE - DESCRIPTION,
SIDE IMPACT AIRBAG.................8O-53
CONTROL MODULE - DESCRIPTION,
TRANSFER CASE.....................8E-15
CONTROL MODULE - DESCRIPTION,
TRANSMISSION......................8E-19
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT...................8W-97-5
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT......................8E-6
CONTROL MODULE - INSTALLATION,
AIRBAG............................8O-12
CONTROL MODULE - INSTALLATION,
ENGINE.............................8E-5
CONTROL MODULE - INSTALLATION,
FRONT...........................8W-97-5
CONTROL MODULE - INSTALLATION,
FRONT..............................8E-6
CONTROL MODULE - OPERATION,
AIRBAG............................8O-10
CONTROL MODULE - OPERATION,
FRONT...........................8W-97-5
CONTROL MODULE - OPERATION,
FRONT..............................8E-5
CONTROL MODULE - OPERATION, SIDE
IMPACT AIRBAG.....................8O-54
CONTROL MODULE - OPERATION,
TRANSFER CASE.....................8E-15
CONTROL MODULE - OPERATION,
TRANSMISSION......................8E-19
CONTROL MODULE - REMOVAL, AIRBAG
. 8O-11
CONTROL MODULE - REMOVAL, ENGINE
. . . 8E-4
CONTROL MODULE - REMOVAL, FRONT
. 8W-97-5
CONTROL MODULE - REMOVAL, FRONT
. . . 8E-6
CONTROL MOTOR - DESCRIPTION, IDLE
AIR
...............................14-33
CONTROL MOTOR - INSTALLATION, IDLE
AIR
...............................14-35
CONTROL MOTOR - OPERATION, IDLE
AIR
...............................14-33
CONTROL MOTOR - REMOVAL, IDLE AIR
. . 14-34
CONTROL RELAY - DESCRIPTION,
TRANSMISSION
.....................21-581
CONTROL RELAY - OPERATION,
TRANSMISSION
.....................21-581
CONTROL SWITCH - DESCRIPTION,
LUMBAR
...........................8N-19
CONTROL SWITCH - OPERATION,
LUMBAR
...........................8N-19
CONTROL SWITCH - REMOVAL,
LUMBAR
...........................8N-19CONTROLLER ANTILOCK BRAKE -
DESCRIPTION........................8E-3
CONTROLLER ANTILOCK BRAKE -
INSTALLATION........................8E-3
CONTROLLER ANTILOCK BRAKE -
OPERATION..........................8E-3
CONTROLLER ANTILOCK BRAKE -
REMOVAL...........................8E-3
CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE ELECTRICAL.......21-219,21-397
CONVERTER - DESCRIPTION, CATALYTIC . . . 11-4
CONVERTER - DESCRIPTION, TORQUE . . 21-257,
21-434,21-575
CONVERTER - INSTALLATION, TORQUE . . 21-262,
21-439,21-580
CONVERTER - OPERATION, CATALYTIC....11-4
CONVERTER - OPERATION, TORQUE....21-261,
21-438,21-579
CONVERTER - REMOVAL, TORQUE.....21-262,
21-439,21-580
CONVERTER DRAINBACK VALVE -
DESCRIPTION, TORQUE........21-262,21-440
CONVERTER DRAINBACK VALVE -
OPERATION, TORQUE..........21-262,21-440
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE, TORQUE.....21-262,
21-440
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND TESTING......21-143,21-324,
21-495
COOLANT - DESCRIPTION, ENGINE.......7-36
COOLANT - DESCRIPTION, ENGINE........0-3
COOLANT - DESCRIPTION, HOAT...........7-37
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL..................7-19
COOLANT DEGAS CONTAINER-3.7L/4.7L
- DESCRIPTION.......................7-38
COOLANT DEGAS CONTAINER-3.7L/4.7L
- INSTALLATION......................7-39
COOLANT DEGAS CONTAINER-3.7L/4.7L
- OPERATION.........................7-38
COOLANT DEGAS CONTAINER-3.7L/4.7L
- REMOVAL..........................7-39
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR...............7-57,7-59
COOLANT LEVEL CHECK - STANDARD
PROCEDURE.........................7-17
COOLANT RECOVERY CONTAINER-5.9L -
DESCRIPTION........................7-38
COOLANT RECOVERY CONTAINER-5.9L -
INSTALLATION........................7-38
COOLANT RECOVERY CONTAINER-5.9L -
OPERATION..........................7-38
COOLANT RECOVERY CONTAINER-5.9L -
REMOVAL...........................7-38
COOLANT TEMPERATURE SENSOR -
DESCRIPTION, ENGINE.................7-44
COOLANT TEMPERATURE SENSOR -
INSTALLATION, ENGINE................7-47
COOLANT TEMPERATURE SENSOR -
OPERATION, ENGINE...................7-44
COOLANT TEMPERATURE SENSOR -
REMOVAL, ENGINE
....................7-44
COOLANT THERMOSTAT - 3.7L/4.7L -
DESCRIPTION, ENGINE
.................7-50
COOLANT THERMOSTAT - 3.7L/4.7L -
INSTALLATION, ENGINE
................7-51
COOLANT THERMOSTAT - 3.7L/4.7L -
OPERATION, ENGINE
...................7-51
COOLANT THERMOSTAT - 3.7L/4.7L -
REMOVAL, ENGINE
....................7-51
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE
.................7-52
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE
................7-53
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE
...................7-52
COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE
....................7-53
COOLANT THERMOSTAT-5.7L/5.9L -
DESCRIPTION, ENGINE
.................7-47
COOLANT THERMOSTAT-5.7L/5.9L -
INSTALLATION, ENGINE
................7-49
COOLANT THERMOSTAT-5.7L/5.9L -
OPERATION, ENGINE
...................7-48
COOLANT THERMOSTAT-5.7L/5.9L -
REMOVAL, ENGINE
....................7-48
8 INDEXDR
Description Group-Page Description Group-Page Description Group-Page
LEVEL - STANDARD PROCEDURE,
REFRIGERANT OIL...................24-54
LEVEL CHECK - STANDARD
PROCEDURE, COOLANT................7-17
LEVEL CHECK - STANDARD
PROCEDURE, FLUID.....21-201,21-381,21-542
LEVEL CHECKING - STANDARD
PROCEDURE, POWER STEERING FLUID . . . 19-42
LEVEL SENDING UNIT / SENSOR -
DESCRIPTION, FUEL..............14-68,14-7
LEVEL SENDING UNIT / SENSOR -
INSTALLATION, FUEL..................14-8
LEVEL SENDING UNIT / SENSOR -
OPERATION, FUEL................14-68,14-7
LEVEL SENDING UNIT / SENSOR -
REMOVAL, FUEL......................14-7
LEVEL SWITCH - DESCRIPTION,
WASHER FLUID......................8R-9
LEVEL SWITCH - INSTALLATION,
WASHER FLUID.....................8R-11
LEVEL SWITCH - OPERATION, WASHER
FLUID..............................8R-9
LEVEL SWITCH - REMOVAL, WASHER
FLUID.............................8R-10
LEVER - ADJUSTMENT, SHIFT . . . 21-622,21-657
LEVER - INSTALLATION, GEAR SHIFT.....19-12
LEVER - INSTALLATION, SHIFT . . . 21-621,21-656
LEVER - REMOVAL, GEAR SHIFT........19-12
LEVER - REMOVAL, SHIFT......21-620,21-655
LICENSE PLATE LAMP - INSTALLATION . . . 8L-16
LICENSE PLATE LAMP - REMOVAL.......8L-16
LICENSE PLATE LAMP UNIT -
INSTALLATION.......................8L-16
LICENSE PLATE LAMP UNIT - REMOVAL . . 8L-16
LID - INSTALLATION, CENTER SEAT
BACK..............................23-80
LID - REMOVAL, CENTER SEAT BACK....23-80
LIFTERS - CLEANING, HYDRAULIC . . 9-260,9-388
LIFTERS - INSTALLATION, HYDRAULIC . . . 9-260,
9-388
LIFTERS - REMOVAL, HYDRAULIC . . 9-259,9-387
LIFTERS/TAPPETS - CLEANING, SOLID....9-328
LIFTERS/TAPPETS - INSPECTION, SOLID . . 9-328
LIFTERS/TAPPETS - INSTALLATION,
SOLID.............................9-328
LIFTERS/TAPPETS - REMOVAL, SOLID....9-327
LIGHT DUTY FRONT FRAME RAIL TIP
REPLACEMENT - STANDARD
PROCEDURE.........................13-4
LIGHTER OUTLET - DESCRIPTION,
CIGAR...........................8W-97-2
LIGHTER OUTLET - DIAGNOSIS AND
TESTING, CIGAR...................8W-97-2
LIGHTER OUTLET - OPERATION, CIGAR . 8W-97-2
LIMITING VALVE - DESCRIPTION, FUEL
PRESSURE.........................14-72
LIMITING VALVE - INSTALLATION, FUEL
PRESSURE.........................14-73
LIMITING VALVE - OPERATION, FUEL
PRESSURE.........................14-72
LIMITING VALVE - REMOVAL, FUEL
PRESSURE.........................14-72
LINE - DESCRIPTION, REFRIGERANT.....24-32
LINE - INSTALLATION, LIQUID..........24-45
LINE - REMOVAL, LIQUID..............24-45
LINE COUPLER - DESCRIPTION,
REFRIGERANT.......................24-52
LINE COUPLER - INSTALLATION,
REFRIGERANT.......................24-53
LINE COUPLER - OPERATION,
REFRIGERANT.......................24-52
LINE COUPLER - REMOVAL,
REFRIGERANT.......................24-52
LINE LEAKS - DIAGNOSIS AND TESTING,
HIGH-PRESSURE FUEL................14-69
LINE PRESSURE (LP) SENSOR -
DESCRIPTION......................21-559
LINE PRESSURE (LP) SENSOR -
INSTALLATION......................21-560
LINE PRESSURE (LP) SENSOR -
OPERATION........................21-559
LINE PRESSURE (LP) SENSOR -
REMOVAL.........................21-559
LINES - DESCRIPTION, FUEL
.......14-69,14-8
LINES - DESCRIPTION, VACUUM
........25-22
LINES - INSTALLATION, FUEL
...........14-71
LINES - OPERATION, FUEL
.............14-69
LINES - OPERATION, REFRIGERANT
......24-32LINES - REMOVAL, FUEL..............14-69
LINK - INSTALLATION, DRAG...........19-35
LINK - REMOVAL, DRAG...............19-35
LINK CONNECTOR - DESCRIPTION, DATA . . 8E-3
LINK CONNECTOR - OPERATION, DATA....8E-3
LINKAGE - INSTALLATION...............6-13
LINKAGE - LINK/COIL - DESCRIPTION....19-33
LINKAGE - REMOVAL..................6-13
LINKAGE, SPECIAL TOOLS - STEERING . . . 19-35
LINK/COIL - DESCRIPTION, GEAR........19-19
LINK/COIL - DESCRIPTION, LINKAGE.....19-33
LINK/COIL - INSTALLATION, GEAR.......19-20
LINK/COIL - OPERATION, GEAR.........19-19
LINK/COIL - REMOVAL, GEAR...........19-19
LINK/COIL SUSPENSION - STANDARD
PROCEDURE, ALIGNMENT...............2-5
LIQUID LINE - INSTALLATION...........24-45
LIQUID LINE - REMOVAL..............24-45
LOAD FLOOR - INSTALLATION..........23-73
LOAD FLOOR - REMOVAL..............23-73
LOAD FLOOR SUPPORT CYLINDER -
INSTALLATION.......................23-73
LOAD FLOOR SUPPORT CYLINDER -
REMOVAL..........................23-73
LOADS - STANDARD PROCEDURE,
TESTING FOR A SHORT TO GROUND
ON FUSES POWERING SEVERAL.....8W-01-10
LOCATION - DESCRIPTION, CONNECTOR/
GROUND/SPLICE...................8W-91-1
LOCATIONS - SPECIFICATIONS, SEALER . 23-103
LOCATIONS - SPECIFICATIONS,
STRUCTURAL ADHESIVE..............23-113
LOCATIONS - SPECIFICATIONS, WELD . . . 23-122
LOCK - STANDARD PROCEDURE,
HYDROSTATIC........9-186,9-232,9-290,9-361
LOCK CYLINDER - DIAGNOSIS AND
TESTING, IGNITION SWITCH AND KEY....19-11
LOCK CYLINDER - INSTALLATION.......23-24
LOCK CYLINDER - REMOVAL...........23-24
LOCK MOTOR - DESCRIPTION, DOOR.....8N-5
LOCK MOTOR - DIAGNOSIS AND
TESTING, DOOR......................8N-5
LOCK MOTOR - OPERATION, DOOR.......8N-5
LOCK SWITCH - DIAGNOSIS AND
TESTING, POWER.....................8N-4
LOCK SWITCH - INSTALLATION, POWER . . . 8N-4
LOCK SWITCH - REMOVAL, POWER......8N-4
LOCKING RETRACTOR - DESCRIPTION,
AUTOMATIC........................8O-13
LOCKING RETRACTOR - OPERATION,
AUTOMATIC........................8O-14
LOCKS - DESCRIPTION, POWER.........8N-1
LOCKS - DIAGNOSIS AND TESTING,
POWER.............................8N-3
LOCKS - OPERATION, POWER...........8N-2
LOOP ADJUSTER - INSTALLATION, SEAT
BELT TURNING......................8O-50
LOOP ADJUSTER - REMOVAL, SEAT
BELT TURNING......................8O-50
LOOP BRACKETS - INSTALLATION, SEAT
BACK REAR - FOOTMANS..............23-85
LOOP BRACKETS - REMOVAL, SEAT
BACK REAR - FOOTMANS..............23-85
LOW FUEL INDICATOR - DESCRIPTION . . . 8J-29
LOW FUEL INDICATOR - OPERATION.....8J-29
LOWER BALL JOINT - DIAGNOSIS AND
TESTING............................2-18
LOWER BALL JOINT - INSTALLATION . 2-19,2-33
LOWER BALL JOINT - REMOVAL.....2-18,2-32
LOWER CONTROL ARM BUSHINGS -
2WD (LD) - INSTALLATION..............2-14
LOWER CONTROL ARM BUSHINGS -
2WD (LD) - REMOVAL.................2-12
LOWER CONTROL ARM BUSHINGS -
4WD (LD) - INSTALLATION..............2-13
LOWER CONTROL ARM BUSHINGS -
4WD (LD) - REMOVAL.................2-12
LOWER SURROUND - INSTALLATION,
INSTRUMENT PANEL..................23-60
LOWER SURROUND - REMOVAL,
INSTRUMENT PANEL
..................23-60
LOWER SUSPENSION ARM -
INSTALLATION
........................2-35
LOWER SUSPENSION ARM - REMOVAL
....2-35
LOWER TRIM - INSTALLATION,
B-PILLAR
...........................23-65
LOWER TRIM - INSTALLATION,
C-PILLAR
...........................23-68LOWER TRIM - REMOVAL, B-PILLAR.....23-64
LOWER TRIM - REMOVAL, C-PILLAR.....23-67
LOW/REVERSE CLUTCH - ASSEMBLY....21-561
LOW/REVERSE CLUTCH - CLEANING....21-561
LOW/REVERSE CLUTCH - DISASSEMBLY . 21-560
LOW/REVERSE CLUTCH - INSPECTION . . 21-561
LUBRICANTS - DESCRIPTION, ENGINE
OIL .................................0-2
LUBRICATION - DESCRIPTION.....9-148,9-214,
9-267,9-337,9-393,9-60
LUBRICATION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS.....9-183,9-230,
9-358,9-7
LUBRICATION - OPERATION . 9-148,9-267,9-337,
9-393,9-60
LUBRICATION - STANDARD PROCEDURE . . 19-34
LUBRICATION - STANDARD PROCEDURE,
BODY...............................23-3
LUMBAR CONTROL SWITCH -
DESCRIPTION.......................8N-19
LUMBAR CONTROL SWITCH -
OPERATION.........................8N-19
LUMBAR CONTROL SWITCH - REMOVAL . 8N-19
LUMBAR MOTOR - DESCRIPTION.......8N-19
LUMBAR MOTOR - DIAGNOSIS AND
TESTING...........................8N-20
LUMBAR MOTOR - OPERATION.........8N-20
MAIN BEARING - FITTING - STANDARD
PROCEDURE, CRANKSHAFT.......9-133,9-202
MAIN BEARING CLEARANCE -
STANDARD PROCEDURE................9-322
MAIN BEARING FITTING - STANDARD
PROCEDURE, CRANKSHAFT............9-253
MAIN BEARING FITTING, STANDARD
PROCEDURE.........................9-43
MAIN BEARINGS - DESCRIPTION,
CRANKSHAFT.......................9-253
MAIN BEARINGS - INSPECTION,
CRANKSHAFT..................9-133,9-203
MAIN BEARINGS - INSTALLATION,
CRANKSHAFT..................9-254,9-383
MAIN BEARINGS - OPERATION,
CRANKSHAFT.......................9-253
MAIN BEARINGS - REMOVAL,
CRANKSHAFT..................9-254,9-383
MAIN BEARINGS - STANDARD
PROCEDURE, FITTING CRANKSHAFT.....9-383
MAINTENANCE SCHEDULES -
DESCRIPTION.........................0-6
MALFUNCTION INDICATOR LAMP (MIL) -
DESCRIPTION.......................8J-30
MALFUNCTION INDICATOR LAMP (MIL) -
OPERATION.........................8J-30
MANAGER - DESCRIPTION, TASK.........25-1
MANAGER - OPERATION, TASK..........25-5
MANIFOLD - CLEANING, EXHAUST . 9-161,9-220,
9-277,9-347,9-404
MANIFOLD - CLEANING, INTAKE . . . 9-158,9-219,
9-275,9-346,9-402
MANIFOLD - DESCRIPTION, EXHAUST . . . 9-159,
9-220,9-277,9-403,9-73
MANIFOLD - DESCRIPTION, INTAKE.....9-157,
9-219,9-274,9-401,9-71
MANIFOLD - INSPECTION, EXHAUST.....9-161,
9-220,9-277,9-347,9-404
MANIFOLD - INSPECTION, INTAKE . 9-158,9-219,
9-275,9-346,9-402
MANIFOLD - INSTALLATION, EXHAUST . . . 9-162,
9-220,9-277,9-347,9-404,9-74
MANIFOLD - INSTALLATION, INTAKE.....9-158,
9-219,9-275,9-346,9-402,9-72
MANIFOLD - OPERATION, EXHAUST.....9-220,
9-277,9-403
MANIFOLD - OPERATION, INTAKE........9-274
MANIFOLD - REMOVAL, EXHAUST . . 9-159,9-220,
9-277,9-347,9-404,9-73
MANIFOLD - REMOVAL, INTAKE . . . 9-157,9-219,
9-275,9-345,9-401,9-72
MANIFOLD LEAKAGE - DIAGNOSIS AND
TESTING, INTAKE
.....9-157,9-219,9-274,9-401
MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE
.....................9-71
MANUAL - INSTALLATION, WINDOW
REGULATOR
...................23-26,23-35
MANUAL - REMOVAL, WINDOW
REGULATOR
...................23-26,23-35
MANUAL BLEEDING - STANDARD
PROCEDURE
..........................5-5
20 INDEXDR
Description Group-Page Description Group-Page Description Group-Page