2003 DAEWOO MATIZ OBD port

ENGINE CONTROLS 1F–215
DAEWOO M-150 BL2

The EVAP system in unable to achieve or maintain
vacuum during the diagnostic test. The amount of
decay will vary within the fuel level.
Action Taken When the DTC Sets

The Malfunction Indicator Lamp (MIL) will illuminate.

The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.

A history DTC is stored.

Coolant fan turns ON.
Conditions for Clearing the MIL/DTC

The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.

A history DTC will clear after 40 consecutive warm-up
cycles without a fault.

DTC(s) can be cleared by using the scan tool.
Diagnostic Aids
Although this DTC is considered a type. A diagnostic, it
acts like a type B diagnostic under certain conditions.
Whenever this diagnostic reports the system has
passed, or if the battery is disconnected, the diagnostic
must fail twice before setting a DTC. The initial failure is
not reported to the diagnostic executive or displayed ona scan tool. A passing system always reports to the
diagnostic executive immediately.
Check for the following conditions :
Missing or damaged fuel cap.
Missing or damaged O-rings at fuel vapor and EVAP
purge line canister fittings.
Cracked or punctured EVAP canister.
Damaged source vacuum line, EVAP purge line, EVAP
vent hose or fuel tank vapor line.
Poor connection at the ECM. Inspect the harness con-
nectors for the following conditions.

Backed-out terminals.

Improper mating.

Broken locks.

Improperly formed.

Damaged terminals.

Poor terminal-to-wire connection.

Damaged harness. Inspect the wiring harness to the
EVAP vent solenoid, EVAP canister purge valve, and
the fuel tank pressure sensor for an intermittent open
or short circuit.

Kinked, pinched or plugged vacuum source, EVAP
purge, or fuel tank vapor line. Verify that the lines are
not restricted.
DTC P0445 – EVAP Purge Control Circuit Fault
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Disconnect the evaporative emission (EVAP)
canister purge valve connector.
2. Measure the resistance of the EVAP canister
purge valve connector.
Does the resistance measure near within the value
specified?
30ΩGo to Step 3Go to Step 9
3
Connect a test light between EVAP canister purge
valve connector terminal 2 and ground.
Is the test light ON?
–
Go to Step 4Go to Step 6
4
1. Disconnect the ECM connector.
2. Connect a test light between the ECM connector
terminal 66 and ground.
Is the test light ON?
–
Go to Step 5Go to Step 7

ENGINE CONTROLS 1F–219
DAEWOO M-150 BL2
DTC P0462 – Fuel Level Sensor Low Voltage
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to ON.
2. Install a scan tool.
3. Operate the vehicle within Freeze Frame
conditions as noted.
Is the Diagnostic Trouble Code (DTC) P0462 set?
–
Go to Step 3
Go to
“Diagnostic
Aids”
3
1. Disconnect the fuel sender electircal connector
from the fuel pump.
2. Using a digital voltmeter (DVM), measure the
voltage in the signal circuit at terminal 1.
Is the voltage within the specified value?
0.2–4.8VGo to Step 4Go to Step 6
4
Check for a proper ground connection at the fuel
tank and repair as necessary.
Is a repair necessary?
–
Go to Step 11Go to Step 5
5
1. Remove the fuel sender from the fuel tank.
2. Reconnect the fuel sender electrical connector.
3. Monitor the Fuel Level Sensor parameter on the
scan tool while moving the Fuel Level Sensor
float from the empty position to the full position.
4. Repeat the procedure several times.
Does the Fuel Level Sensor value on the scan tool
increase and then decrease steadily when the float
is moved?
–
Go to
“Diagnostic
Aids”
Go to Step 8
6
Check for an open or short to ground in the Fuel
Level Sensor circuit and repair as necessary.
Is the repair necessary?
–
Go to Step 11Go to Step 9
7
Repair the open or short to ground in the Fuel Level
Sensor circuit between the Fuel Level Sensor
harness connector and the Fuel Level Sensor.
Is the repair complete?
–
Go to Step 11
–
8Replace the fuel sender assembly.
Is the replacement complete?–Go to Step 11–
9
1. Connect the fuel sender electrical connector.
2. Disconnect the engine control module(ECM)
connector.
3. Using a digital voltmeter (DVM) measure the
voltage in the signal circuit, at terminal 81.
Does the DVM read within the specified value?
0.2–4.8VGo to Step 10
Go to
section 9E,
Instrumenta-
tion/Driver
Information
10Replace the ECM.
Is the repair complete?–Go to Step 11–
11
1. Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?
–
Go to Step 12Go to Step 2

ENGINE CONTROLS 1F–223
DAEWOO M-150 BL2
DTC P0463 – Fuel Level Sensor High Voltage
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to ON.
2. Install a scan tool.
3. Operate the vehicle within Freeze Frame
conditions as noted.
Is the Diagnostic Trouble Code (DTC) P0463 set?
–
Go to Step 3
Go to
“Diagnostic
Aids”
3
1. Disconnect the fuel sender electrical connector
from the fuel pump.
2. Using a digital voltmeter (DVM), measure the
voltage in the signal circuit at terminal 1.
Is the voltage within the specified value?
0.2–4.9VGo to Step 4Go to Step 6
4
Check for a proper ground connection at the fuel
tank and repair as necessary.
Is a repair necessary?
–
Go to Step 11Go to Step 5
5
1. Remove the fuel sender from the fuel tank.
2. Reconnect the fuel pump electrical connector.
3. Monitor the Fuel Level Sensor parameter on the
scan tool while moving the Fuel Level Sensor
float from the empty position to the full position.
4. Repeat the procedure several times.
Does the Fuel Level Sensor value on the scan tool
increase and then decrease steadily when the float
is moved?
–
Go to
“Diagnostic
Aids”
Go to Step 8
6
Check for an open or short to battery voltage in the
Fuel Level Sensor circuit and repair as necessary.
Is the repair necessary?
–
Go to Step 11Go to Step 9
7
Repair the open or short to battery voltage in the
Fuel Level Sensor circuit between the Fuel Level
Sensor harness connector and the Fuel Level
Sensor.
Is the repair complete?
–
Go to Step 11
–
8Replace the fuel sender assembly.
Is the replacement complete?–Go to Step 11–
9
1. Connect the fuel pump electrical connector.
2. Disconnect the engine control module(ECM)
connector.
3. Using a digital voltmeter (DVM) measure the
voltage in the signal circuit, at terminal 81.
Does the DVM read within the specified value?
0.2–4.9VGo to Step 10
Go to
section 9E,
Instrumenta-
tion/Driver
Information
10Replace the ECM.
Is the repair complete?–Go to Step 11–
11
1. Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?
–
Go to Step 12Go to Step 2

ENGINE CONTROLS 1F–243
DAEWOO M-150 BL2
DTC P0501 – Vehicle Speed No Signal(M/T Only)
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD) Sys-
tem Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
Notice: Running the vehicle in gear with the wheels
hanging down at full travel will damage the drive
axles.
1. Turn the ignition ON, with the engine OFF.
2. Install a scan tool.
3. Raise the drive wheels.
4. Support the lower control arms so that the drive
axles are in a horizontal (straight) position.
5. Allow the engine to idle in gear.
Does the scan tool display vehicle speed above the
specified value?
0 mphGo to Step 3Go to Step 4
3
1. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and Conditions for Setting this DTC.
Does the scan tool display the vehicle speed above
the specified value?
0 mphGo to Step 12Go to Step 4
4
1. Turn the ignition OFF.
2. Disconnect the engine control module(ECM)
connector.
4. using a digital voltmeter(DVM) connected to
ground, measure the voltage in the Vehicle Speed
Sensor (VSS) signal circuit, at terminal 1 while
rotating the wheels.
Is the voltage greater than or eqaul to specified
value?
0.5 vGo to Step 12Go to Step 5
5
Measure the resistant in the VSS signal circuit while
rotating the wheels.
Is the resistance greater than the specified value?
1950 ΩGo to Step 6Go to Step 7
6
Check the VSS signal circuit for an open and repair
as necessary.
Is the repair complete?
–
Go to Step 12Go to Step 9
7Is the resistance value within or equal to the speci-
fied value?
1300–1950 ΩGo to Step 8Go to Step 9
8
Check the VSS signal circuit for a short to ground or
for being shorted together and repair as necessary.
Is a repair necessary?
–
Go to Step 12Go to Step 12
9
1. Remove the VSS.
2. Measure the resistance between terminals 2 and
3.
Is the resistance value within the specified value?
1300–1950 ΩGo to Step 11Go to Step 10
10Replace the VSS.
Is the action complete?–Go to Step 12–
11Replace the ECM.
Is the action complete?–Go to Step 12–

ENGINE CONTROLS 1F–251
DAEWOO M-150 BL2
DTC P1535 – Evaporator Temperature Sensor High Voltage
StepActionValue(s)YesNo
1
Perform an On-Board Diagnostic (EOBD II) System
Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1.. Turn the ignition switch to LOCK.
2. Disconnect the evaporator temperature sensor.
3. Measure the resistance between evaporator
temperature sensor terminals 1 and 2.
Does the resistance within the specified value?
0ΩGo to Step 7Go to Step 3
3
1. Turn the ignition switch to LOCK.
2. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 2 in the sensor
harness connector.
Does the test light illuminate?
–
Go to Step 4Go to Step 5
4
Repair a short to battery between the terminal 46 of
ECM and A/C compressor relay terminal 2.
Is the repair complete?
–
Go to Step 9
–
5
1. Turn the ignition switch to LOCK.
2. Disconnect the ECM.
3. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 2 in the sensor
harness connector.
Does the test light illuminate?
–
Go to Step 6Go to Step 8
6
Repair a short to battery between the ECM wiring
connector terminal 46 and evaporator temperature
sensor terminal 2.
Is the repair complete?
–
Go to Step 9
–
7Replace the evaporator temperature sensor.
Is the replacement complete?–Go to Step 9–
8
1. Turn the ignition switch to LOCK.
2. Replace the ECM.
Is the repair complete?
–
Go to Step 9
–
9
1. Using the scan tool, clear the Diagnostic Trouble
Codes(DTCs)
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
–
Go to Step 10Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that that have not been
diagnosed?
–
Go to
applicable DTC
table
System OK

ENGINE CONTROLS 1F–253
DAEWOO M-150 BL2
DTC P1536 – Evaporator Temperature Sensor Low Voltage
StepActionValue(s)YesNo
1
Perform an On-Board Diagnostic (EOBD II) System
Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
2.. Turn the ignition switch to LOCK.
2. Disconnect the evaporator temperature sensor.
3. Measure the resistance between evaporator
temperature sensor terminals 1 and 2.
Does the resistance within the specified value?
0ΩGo to Step 7Go to Step 3
3
1. Turn the ignition switch to LOCK.
2. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 2 in the sensor
harness connector.
Does the test light illuminate?
–
Go to Step 4Go to Step 5
4
Repair a short to battery between the terminal 46 of
ECM and A/C compressor relay terminal 2.
Is the repair complete?
–
Go to Step 9
–
5
1. Turn the ignition switch to LOCK.
2. Disconnect the ECM.
3. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 2 in the sensor
harness connector.
Does the test light illuminate?
–
Go to Step 6Go to Step 8
6
Repair a short to battery between the ECM wiring
connector terminal 46 and evaporator temperature
sensor terminal 2.
Is the repair complete?
–
Go to Step 9
–
7Replace the evaporator temperature sensor.
Is the replacement complete?–Go to Step 9–
8
1. Turn the ignition switch to LOCK.
2. Replace the ECM.
Is the repair complete?
–
Go to Step 9
–
9
1. Using the scan tool, clear the Diagnostic Trouble
Codes(DTCs)
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
–
Go to Step 10Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that that have not been
diagnosed?
–
Go to
applicable DTC
table
System OK

ENGINE CONTROLS 1F–255
DAEWOO M-150 BL2
DTC P1537 – A/C Compressor Relay High Voltage
StepActionValue(s)YesNo
1
Perform an On-Board Diagnostic (EOBD) System
Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
3.. Turn the ignition switch to LOCK.
2. Disconnect the A/C compressor relay.
3. Measure the resistance between A/C compressor
relay terminals 85 and 86.
Does the resistance within the specified value?
0ΩGo to Step 3Go to Step 7
3
1. Turn the ignition switch to LOCK.
2. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 86 in the relay
harness connector.
Does the test light illuminate?
–
Go to Step 5Go to Step 4
4
Repair a short to battery voltage between the
ignition switch terminal and A/C compressor relay
terminal 86.
Is the repair complete?
–
Go to Step 9
–
5
1. Turn the ignition switch to LOCK.
2. Disconnect the ECM.
3. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 86 in the relay
harness connector.
Does the test light illuminate?
–
Go to Step 8Go to Step 6
6
Repair a short to battery voltage between the ECM
wiring connector terminal 38 and A/C compressor
relay terminal 85.
Is the repair complete?
–
Go to Step 9
–
7Replace the A/C compressor relay.
Is the replacement complete?–Go to Step 9–
8
1. Turn the ignition switch to LOCK.
2. Replace the ECM.
Is the repair complete?
–
Go to Step 9
–
9
1. Using the scan tool, clear the Diagnostic Trouble
Codes(DTCs)
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
–
Go to Step 10Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that that have not been
diagnosed?
–
Go to
applicable DTC
table
System OK

ENGINE CONTROLS 1F–257
DAEWOO M-150 BL2
DTC P1538 – A/C Compressor Relay Low Voltage
StepActionValue(s)YesNo
1
Perform an On-Board Diagnostic (EOBD) System
Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to LOCK.
2. Disconnect the A/C compressor relay.
3. Measure the resistance between A/C compressor
relay terminals 85 and 86.
Does the resistance within the specified value?
0ΩGo to Step 3Go to Step 7
3
1. Turn the ignition switch to LOCK.
2. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 86 in the relay
harness connector.
Does the test light illuminate?
–
Go to Step 5Go to Step 4
4
Repair a short to ground between the ignition switch
terminal 4 and A/C compressor relay terminal 86.
Is the repair complete?
–
Go to Step 9
–
5
1. 1. Turn the ignition switch to LOCK.
2. Disconnect the ECM.
3. With the test light, connected to ground, probe
the ignition feed circuit, at terminal 86 in the relay
harness connector.
Does the test light illuminate?
–
Go to Step 8Go to Step 6
6
Repair a short to ground between the ECM wiring
connector terminal 38 and A/C compressor relay
terminal 85.
Is the repair complete?
–
Go to Step 9
–
7Replace the A/C compressor relay.
Is the replacement complete?–Go to Step 9–
8
1. Turn the ignition switch to LOCK.
2. Replace the ECM.
Is the repair complete?
–
Go to Step 9
–
9
1. Using the scan tool, clear the Diagnostic Trouble
Codes(DTCs)
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?
–
Go to Step 10Go to Step 2
10
Check if any additional DTCs are set.
Are any DTCs displayed that that have not been
diagnosed?
–
Go to
applicable DTC
table
System OK