2003 CHEVROLET C/K check engine

5-22 How to Add Coolant to the Coolant
Surge Tank
If you haven't found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level isn't at COLD FILL or higher, add
a 50/50 mixture of clean, drinkable water and
DEX
-COOL
coolant at the coolant surge tank, but be
sure the cooling system, including the coolant surge tank
pressure cap, is cool before you do it. See ªEngine
Coolantº in the Index for more information.
If no coolant is visible in the surge tank, add coolant
as follows:
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap
-- even a little -- they
can come out at high speed.
CAUTION: (Continued)
CAUTION: (Continued)
Never turn the cap when the cooling system,
including the coolant surge tank pressure cap, is
hot. Wait for the cooling system and coolant
surge tank pressure cap to cool if you ever have
to turn the pressure cap.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-4 Fuel (Gasoline Engine)
6
-5 Diesel Fuel Requirements and Fuel System
6
-15 Fuels in Foreign Countries (Gasoline Engines)
6
-15 Filling Your Tank
6
-17 Filling a Portable Fuel Container
6
-18 Checking Things Under the Hood
6
-20 Noise Control System
6
-21 Engine Oil (Gasoline Engines)
6
-27 Engine Oil (Caterpillar
Diesel Engines)
6
-27 Engine Oil (DURAMAX Diesel)
6
-30 Engine Air Cleaner/Filter
6
-32 Automatic Transmission Fluid
6
-32 Manual Transmission Fluid
6
-34 Rear Axle
6
-34 Rear Axle Shift Motor (Option)
6
-35 Engine Coolant
6
-38 Engine Coolant (Caterpillar
Diesel Engine)6
-38 Surge Tank Pressure Cap
6
-39 Power Steering Fluid
6
-40 Windshield Washer Fluid
6
-41 Brakes
6
-52 Battery
6
-54 Other Service Items
6
-58 Tires
6
-67 Appearance Care
6
-68 Cleaning the Inside of Your Vehicle
6
-71 Cleaning the Outside Your Vehicle
6
-75 GM Vehicle Care/Appearance Materials
6
-76 Vehicle Identification Number (VIN)
6
-76 Service Statement
6
-77 Service Parts Identification Label
6
-77 Electrical System
6
-86 Capacities and Specifications
6
-90 Normal Maintenance Replacement Parts

6-12
5. Open the fuel filter vent
valve by turning the
screw counterclockwise
several full turns.
6. Repeatedly press down
on the fuel filter primer
pump with the palm
of your hand. Let the
pump return upward
between presses.7. Operate the priming pump until a small amount of
fuel seeps from the vent valve. When you see the
fuel, the filter is now full of fuel and the system
should be primed.
8. Close the vent valve.
9. Clean any fuel which accumulated on the fuel filter.
10. Start the engine and let it idle for a few minutes.
11. Check the filter for leaks.

6-14 Fuel Filter Replacement (Diesel Engines)
If you want to change the fuel filter yourself, here's how
to do it:
CAUTION:
Diesel fuel is flammable. It could start a fire if
something ignites it, and you could be burned.
Don't let it get on hot engine parts, and keep
matches or other ignition sources away.
First, drain any water from the filter following the
procedure for draining water listed previously.
Your vehicle's engine should be off until the end of
this procedure.
The fuel filter is located in the engine compartment on
the passenger's side of the vehicle, or on the driver's
side frame rail in front of the fuel tank.
1. Apply the parking brake.
2. Unplug the water sensor
wire connected to the
fuel filter and unscrew
the filter element.
3. Remove the filter element. If there is any dirt on the
filter sealing surface, clean it off. Remove and reuse
the water sensor float switch located on the bottom
of the fuel filter.
4. Install the new filter element.
5. Reinstall and tighten the filter container and
reconnect the water sensor wire to the filter.
6. Use the fuel filter priming procedure earlier in this
section to prime the fuel filter.
7. Tighten the air bleed valve by turning it clockwise
until hand tight.
8. Start your engine and let it idle for five minutes.
Check your fuel filter and air bleed valve for leaks.

6-15
Fuels in Foreign Countries
(Gasoline Engines)
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard to
find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn't be covered by
your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you'll be driving.
Filling Your Tank
C4/C5 Models

6-18
Checking Things Under the Hood
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like fuel, oil,
coolant, brake fluid, windshield washer and other
fluids, and plastic or rubber. You or others could
be burned. Be careful not to drop or spill things
that will burn onto a hot engine.
Hood Latches
To tilt the hood forward, pull back and up on each of the
hood latches, located above the wheel wells on both
sides of the vehicle.

6-21
Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:

Removal of the noise shields or any underhood
insulation.
Engine:

Removal or rendering engine speed governor
(if equipped) inoperative so as to allow engine
speed to exceed manufacturer specifications.
Fan and Drive:

Removal of fan clutch (if equipped) or rendering
clutch inoperative.

Removal of the fan shroud (if equipped).
Air Intake:

Removal of the air cleaner silencer.

Modification of the air cleaner.
Exhaust:

Removal of the muffler and/or resonator.

Removal of the exhaust pipes and exhaust
pipe clamps.Engine Oil (Gasoline Engine)
If the low oil light appears
on the instrument cluster, it
means you need to check
your engine oil level right
away. For more
information, see ªLow Oil
Lightº in the Index.
You should check your engine oil level regularly; this is
an added reminder.

6-22 Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick
is located in the engine
compartment on the
driver's side of the vehicle.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil dipstick
might not show the actual level.Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.