2003 CHEVROLET C/K heater

5-21
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
If there seems to be no leak, start the engine again.
The engine cooling fan speed should increase when idle
speed is doubled by pushing the accelerator pedal
down. If it doesn't, your vehicle needs service.
Turn off the engine.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
NOTICE:
When adding coolant, it is important that you use
only DEX
-COOL
(silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL
is not
covered by your new vehicle warranty.

5-23
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL
coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
1. Park the vehicle on a level surface. You can remove
the coolant surge tank pressure cap when the cooling
system, including the coolant surge tank pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise (left) about
one full turn. If you hear a hiss, wait for that to stop.
A hiss means there is still some pressure left.

6-35
Engine Coolant
If your vehicle has a Caterpillar diesel engine, the
Caterpillar Operation & Maintenance Manual provided
with your vehicle has information regarding the proper
coolant to use.
The cooling system in your vehicle is filled with
DEX
-COOL engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX
-COOL extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If you have a problem
with engine overheating, see ªEngine Overheatingº in
the Index.A 50/50 mixture of clean, drinkable water and
DEX
-COOL coolant will:

Give freezing protection down to
-34F (-37C).

Give boiling protection up to 252F (122C).

Protect against rust and corrosion.

Help keep the proper engine temperature.

Let the warning lights and gages work as
they should.
NOTICE:
When adding coolant, it is important that you use
only DEX
-COOL (silicate-free) coolant.
If coolant other than DEX-COOL is added to the
system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the use
of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.

6-36 What to Use
Use a mixture of one-half clean, drinkable water and
one
-half DEX-COOL
coolant which won't damage
aluminum parts. If you use this coolant mixture, you
don't need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL
coolant.
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.

6-55 Primary Fuel Filter and Water Separator
(If Equipped)
If you have a diesel engine,
you may have this spin
-on
filter. It is located on the
driver's side frame rail.
It has a clear plastic drain bowl at the bottom. Check the
drain bowl occasionally for any water or particles.
To drain the bowl, do the following:
1. Shut off the engine.
2. Partially open the drain valve at the bottom of
the filter.
See ªEngine Oilº in the Index for proper disposal
procedures.
Secondary Fuel Filter and Water
Separator/Heater (If Equipped)
If you have a Caterpillar

diesel engine, you may also
have this spin
-on filter and
fuel separator/heater. It will
be mounted in the engine
compartment on the driver's
side of the vehicle.
It has a metal drain bowl at the bottom. Occasionally,
check the bowl for any water or particles.
To check or drain the bowl, do the following:

Shut off the engine.

Push up on the spring loaded drain valve until clear
fuel is flowing from the valve.
The particles or water will drain out first. See ªEngine
Oilº in the Index for proper disposal procedures.

6-78 Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the light switch. An electrical overload will cause the
lights to go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker inside the motor and a circuit breaker or fuse in
the fuse block. If the motor overheats, the wipers will
stop until the motor cools. If the overload is caused by
an electrical problem, be sure to get it fixed.
Fusible Links
A fusible link is a short piece of wire several gauge sizes
smaller than the circuit it protects. It will melt in an
overload situation, opening the circuit.
Your starter and other circuits have these fusible links.
The size is printed on the insulation. If the insulation is
burned beyond recognition, consult your GM dealer for
the proper size. Replace a fusible link with one of the
same size and insulation type. Fusible link insulation is a
special purpose high
-temperature material.
The hydraulic brake booster motor feed circuit and
starter circuit are protected by a fusible link. Vehicles
with a diesel engine have a fusible link for the intake
heater feed circuit.

6-81
Fuse Usage
RH PARK LP Right
-hand Parking Lamps
LH PARK LP Left
-hand Parking Lamps
RADIO U Radio
PWR WINDOW Power Windows
BRAKE ISO Brake Warning Lamp
SPARE Spare Fuse
L
-RR TRUCK Left Rear Trailer Wiring
SPARE Spare Fuse
SPARE Spare Fuse
SPARE Spare Fuse
R
-RR TRUCK Right Rear Trailer Wiring
SPARE Spare FuseRelay Usage
BRAKE LAMP C4/C5 Brake Lamps, C6/C7/C8
Tractor/Trailer Wiring
IGN 4 Ignition
MARKER LP Sidemarker and Clearance Lamps
HTD FUEL LB7/LG4 Heated Fuel
AIR HTR LG4 Air Heater
ECU
MAINTAINLG4 Electronic Control Unit
DRL Daytime Running Lamps
CHMSL ISO Center High Mounted Stop Lamp
HTD MIRR Heated Mirrors
R-TRN TLR Right Trailer Turn Signal
L
-TRN TLR Left Trailer Turn Signal
SPARE Spare Relay
SPARE Spare Relay
SPARE Spare Relay

6-82
Fuse Block 2
Circuit Breaker Usage
1 Stoplamps
2 Center High Mounted Stop Lamp
3 Parking Lamps
4 Powertrain Control Module
5 Auxiliary Wiring
6 Heater/Air ConditioningCircuit Breaker Usage
7 Hazard Warning Flashers
8 Power Post
9 Courtesy Lamps
10 Warning Lights, Gages
and Indicators
11 Crank
12 Rear Axle
13 Trailer Turn Signals/Hazard
Warning Flashers
14 Radio/Chime
15 Daytime Running Lamps
16 Air Bag System
17 Exterior/Interior Lamps
18 Parking Brake
19 Accessory Power
20 Ignition
21 Sidemarker Lamps
22 Turn Signal/Backup Lamps
23 Transmission
24 Chassis
A Spare
B Spare