2003 CHEVROLET ASTRO check engine

To fully open the rear
doors, push in on the
clip and
lift the check
assembly up
off the
mounting bracket.
Do this on each door. Replace the check assemblies on
the mounting brackets before closing the doors.
It can be dangerous to drive with the rear
glass open because carbon monoxide (CO)
gas can come into your vehicle. You can’t see
or smell CO.
It can cause unconsciousness
and even death. If you must drive with the rear
glass open or if electrical wiring or other cable
connections must pass through the seal between the body and the rear glass:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the control setting that will force outside air into your vehicle. See ”Climate Controls”
in the Index.
instrument panel, open them
all the way.
If you have air outlets on or under the
See ”Engine Exhaust”
in the Index.
2-1 4

Theft-Deterrent Systems
Vehicle theft is a big business, especially in some cities.
Although your vehicle has a number of theft-deterrent
features, we know that nothing we put on it can make
it impossible to steal. However, there are ways you
can help.
Passlock@
Your vehicle is equipped with the Passlock@
theft-deterrent system.
Passlock@ is a passive theft-deterrent system. Passlock@
enables fuel
if the ignition lock cylinder is turned with
a valid key.
If a correct key is not used or the ignition
lock cylinder is tampered with, fuel is disabled. During normal operation,
the SECURITY light will
go off
approximately five seconds after the key is turned
to RUN.
If the engine stalls and the SECURITY light flashes, wait
until the light stops flashing before trying to restart the
engine. Remember to release the key from START as
soon as the engine starts.
If the engine is running and the SECURITY light comes
on, you will be able to restart the engine
if you turn
the engine
off. However, your Passlock@ system is
not working properly and must be serviced by your
dealer. Your vehicle is not protected by Passlock@ at this
time. You may also want to check the fuse.
See
Fuses and Circuit Breakers on page 5-93.
See your dealer for service.
2-1 8

Starting Your Engine
Move your shift lever to PARK (P) or NEUTRAL (N).
Your engine won’t start in any other position
- that’s a
safety feature.
To restart when you’re already moving,
use NEUTRAL (N) only.
Notice: Don’t try to shift to PARK
(P) if your
vehicle
is moving. If you do, you could damage the
transmission. Shift to PARK (P) only when your
vehicle
is stopped.
1. With your foot off the accelerator pedal, turn the
ignition key to START. When the engine starts,
let go of the key. The idle speed will go down as
your engine gets warm.
Notice: Holding your key
in START for longer than
15 seconds at a time will cause your battery to
be drained much sooner. And the excessive heat
can damage your starter motor. Wait about
15 seconds between each try to help avoid draining
your battery or damaging your starter.
2. If it doesn’t start within 10 seconds, push the
accelerator pedal all the way to the floor, while you
hold the ignition key in START. When the engine
starts, let go of the key and let up on the accelerator
pedal. Wait about
15 seconds between each try. When
starting your engine in very cold weather
(below
0°F or -18°C)’ do this:
1. With your foot off the accelerator pedal, turn the
ignition key
to START and hold it there up to
15 seconds. When the engine starts, !et go of
the key.
2.
If your engine still won’t start (or starts but then
stops), it could be flooded with too much gasoline.
Try pushing your accelerator pedal all the way to the
floor and holding
it there as you hold the key in
START for about three seconds. When the engine
starts, let go of the key and accelerator.
If the
vehicle starts briefly but then stops again, do the
same thing, but this time keep the pedal down
for five or six seconds. This clears the extra
gasoline from the engine.
Notice: Your engine
is designed to work with the
electronics in your vehicle.
If you add electrical
parts or accessories, you could change the way the
engine operates. Before adding electrical equipment,
check with your dealer. If you don’t, your engine might not perform properly.
Fuel Regulator
You have a fuel regulator that shuts the fuel off when
the engine reaches
5,600 rpm.
2-2
1

Section 3 Instrument Panel
Instrument Panel Overview ............................... 3.2
Hazard Warning Flashers
................................ 3-4
Other Warning Devices
................................... 3-5
Horn
............................................................. 3-5
Tilt Wheel
..................................................... 3-5
Turn SignaVMultifunction Lever
......................... 3.6
Exterior Lamps
.......................................... 3.12
Interior Lamps
................................ ....... 3.15
Accessory Power Outlets
............................... 3.16
Ashtrays and Cigarette Lighter
........................ 3.17
Climate Controls ............................................ 3.18
Climate Control System
................................. 3.18
Rear Heating System
................................... -3-1 9
Rear Air Conditioning System ......................... 3.20
Rear Climate Control System
......................... 3.21
Warning Lights, Gages and Indicators ............. 3.23
Instrument Panel Cluster
................................ 3.24
Speedometer and Odometer
........................... 3.25
Safety Belt Reminder Light
............................. 3.26
Air Bag Readiness Light
................................ 3-26
Charging System Light
.................................. 3.27
Voltmeter Gage
........................................... -3-28
Brake System Warning Light
.......................... 3.28 Anti-Lock
Brake System Warning Light
............. 3.29
Engine Coolant Temperature Gage
= = =. ~ = = ~ ~ ~ = i. 3-39
Malfunction Indicator Lamp
............................. 3.30
Oil Pressure Gage
........................................ 3.34
Security Light
.............................................. -3-35
Service All-Wheel Drive Light
......................... 3.35
Tow/Haul Mode Light
......... ................... 3.36
Fuel Gage
................................................... 3.36
Low Fuel Warning Light
................................. 3.37
Audio System@) ............................................. 3.38
Setting the Time for Radios with
the Set Button
.......................................... 3-38
Setting the Time for Radios with
HR and MN Buttons .................................. 3-38
AM-FM Radio
............................................... 3.39
Radio with CD
.............................................. 3-41
Theft-Deterrent Feature
........... ................ 3.47
Understanding Radio Reception
................... 3.50
Care of Your CDs
......................................... 3-50
Care of Your CD Player
................................ 3-50
Fixed Mast Antenna
...................................... 3.50
Check Gages Warning
Light
........................... 3-36
Rear Seat Audio (RSA)
. . .... ............ 3.46
3-
1

Warning Lights, Gages and
Indicators
This part describes the warning lights and gages that
may be on your vehicle. The pictures will help you
locate them.
Warning lights and gages can signal that something is
wrong before it becomes serious enough to cause
an expensive repair or replacement. Paying attention to
your warning lights and gages could also save you
or others from injury.
Warning lights come on when there may be or
is a
problem with one of your vehicle’s functions.
As you
will see in the details on the next few pages, some
warning lights come on briefly when you start the engine
just to let you know they’re working.
If you are familiar
with this section, you should not be alarmed when
this happens. Gages
can indicate when there may be or is a problem
with one of your vehicle’s functions. Often gages
and warning lights work together to let you know when
there’s a problem with your vehicle.
When one
of the warning lights comes on and stays on
when you are driving, or when one of the gages shows
there may be a problem, check the section that tells you
what to do about it. Please follow this manual’s advice.
Waiting to do repairs can be costly
- and even
dangerous.
So please get to know your warning lights
and gages. They’re a big help.
3-23

If the air bag readiness light stays on after you start the
vehicle or comes on when
you are driving, your air
bag system may not work properly. Have your vehicle
s iced right away.
Charging System
If the air bag readiness light stays on after you
start your vehicle,
it means the air bag system
may not be working properly. The air bags in
your vehicle may not inflate
in a crash, or they
could even inflate without a crash. To help avoid
injury to yourself or others, have your vehicle
serviced right away if the air bag readiness light
stays on after you start your vehicle.
The air bag readiness light should flash for a few
seconds when you turn the ignition key to
RUN.
If the light doesn’t come on then, have it fixed so
it will be ready to warn you if there is a problem.
Light
This light should come on
briefly when you turn on
the ignition, before starting the engine, as a check
to show you it is working.
After the engine starts, the light should go out.
if it stays
on or comes on while you are driving, you may have
a problem with your charging system. It could indicate a
problem with the generator drive belt, or some other
charging system problem. Have it checked right away.
Driving while this light is on could drain your battery.
If you must drive a short distance with this light
on,
it helps to turn off all your accessories, such as
the radio and air conditioner.
3-27

Engine Coolant Temperature Gage
This gage shows
the engine coolant
temperature.
If the
gage pointer moves
to the red area, your
engine is too hot!
It means that your engine coolant has overheated.
If you have been operating your vehicle under normal
driving conditions, you should pull
off the road, stop your
vehicle and turn
off the engine as soon as possible.
See
Engine Overheating on page 5-31.
Malfunction Indicator Lamp
Service Engine Soon Light in the
United States
or Check Engine Light
in Canada
SERVICE
ENGINE
SOON
ds
CHECK
United States Canada
Your vehicle is equipped with a computer which
monitors operation of the fuel, ignition and emission
control systems.
3-30

This system is called OBD II (On-Board Diagnostics-
Second Generation) and is intended to assure that
emissions are at acceptable levels for the life of
the vehicle, helping to produce a cleaner environment.
The SERVICE ENGINE SOON or CHECK ENGINE
light comes on and a chime will sound to indicate that
there is a problem and service is required. Malfunctions
often will be indicated by the system before any
problem is apparent. This may prevent more serious
damage to your vehicle. This system is also designed to
assist your service technician in correctly diagnosing
any malfunction.
Notice: If you keep driving your vehicle with this
light on, after a while, your emission controls
may not work as well, your fuel economy may not
be as good and your engine may not run as
smoothly. This could lead to costly repairs that
may not be covered by your warranty.
Notice: Modifications made to the engine,
transmission, exhaust, intake or fuel system of
your vehicle
or the replacement of the original tires
with other than those of the same Tire Performance
Criteria (TPC) can affect your vehicle’s emission
controls and may cause
this light to come on. Modifications to these systems could lead to costly
repairs not covered by your warranty. This may
also result
in a failure to pass a required Emission
Inspection/Maintenance test.
This light should come on, as a check to show you
it
is working, when the ignition is on and the engine is not
running.
If the light doesn’t come on, have it repaired.
This light will also come on during a malfunction in one
of two ways:
e
e Light Flashing - A misfire condition has been
detected.
A misfire increases vehicle emissions
and may damage the emission control system on
your vehicle. Dealer or qualified service center
diagnosis and service may be required.
Light On Steady
- An emission control system
malfunction has been detected on your vehicle.
Dealer or qualified service center diagnosis
and service may be required.
3-31